Graco VRM Instructions Manual page 63

Error
Code Error Name Error Description
Setpoint Not
D2A1 The set point was not reached Deviation
Reached
Setpoint
D3A1 The set point was exceeded
Exceeded
This calibration lets the MCM
know where the ends of the
pump are. If the data gathered
Invalid Learn
D5A1 during this process is outside
Mode Data
of normal parameters the
machine will operate with a
greatly reduced stroke.
The linear position sensor is
Position returning data that should not
D6A1
Sensor Fault be possible during normal
operation
Red Pump
DDA1
Cavitation
Cavitation was detected on the
given pump
Blue Pump
DDB2
Cavitation
Pump Not The pump failed to reach the
DFA1
Parked park position
The type or size of the Red or
Pumps Not
DSC0 Blue material pumps have not
Defined
been defined
When the pump tried to stall to
pressure the pump traveled
Pump Failed
F7D1 more than it should in normal
to Stall
operation (only applies to
dead-headed system)
Red Low
L111
Material Level
Low material level in tanks
Blue Low
L122
Material Level
Red High
L311
Material Level
High material level in tanks
Blue High
L322
Material Level
Red Auto
L6A1
Refill Timeout The tank stand has been filing
for a time greater than
Blue Auto
expected
L6B2
Refill Timeout
313873C
Error
Type Cause
Pump cannot reach the
requested pressure
Pump cannot reach the
requested flow
System underwent a
change that caused a
large drop in restriction
Deviation
(such as new orifices)
No material in pumps
Recalibrate the machine Rerun the learn mode calibration
Loose/bad connection
Deviation
Bad linear position
sensor
Loose/bad connection to
linear position sensor
Bad linear position
sensor
Alarm
Linear position sensor
may be loose where
attached to pump
housing
Insufficient material
Deviation
being supplied or
insufficient material
Deviation
pressure on feed system
Debris or packout in the
incoming fluid filter
Orifices blocked
Hose blocked
Deviation
Dispense valve failed to
open
Properly setup the
Alarm
system
Failure of the dispense
valve
Deviation
Material leak
Out of material
Deviation Tanks low on material
Deviation Loose/broken connection
Bad level sensor
Deviation
Defective fill valve
Deviation
No material is actually
Deviation
being fed
Loose level sensor
connection
Deviation
Bad level sensor
Appendix D - ADM Event and Error Codes Overview
Solution
Increase restriction in the system
Decrease restriction in the system
Erase learned System Data, found in the setup
screens under calibration
Make sure the material lines are open and have
proper feed pressure
Check to ensure the pressure transducer is properly
installed and all wires are properly connected
Verify pump moves to limits, if problem persists
replace linear position sensor
Check to ensure the linear position sensor is properly
installed and all wires are properly connected
Replace linear position sensor
Re-tighten the sensor and re-calibrate the machine
Verify that incoming ball valves are open
Verify that feed pumps are supplying material
Inspect filter for debris of filler packout and clean or
replace as necessary
Clear blockage
Clear or replace hose as necessary
Check to make sure the dispense valve is properly
configured and connected to the MCM
On the ADM go into the setup screens -> System->
then make sure that the pump type and size are set
(not --)
Ensure the valve has a proper air supply and seals
properly. If not, service the valve as necessary.
Visually inspect the machine and hoses for sign of
leakage. NOTE: This error will display after 2 full
piston strokes so the leak will be substantial.
Fill tanks
Fill tanks with material
If the tanks appear to have plenty of material check to
make sure the level sensor is connected to the proper
port and that the cord is not damaged
Replace level sensor
If the tanks appear to have plenty of material check to
make sure the level sensor is connected to the proper
port and that the cord is not damaged
Make sure the feed pumps are operating properly
Check for loose or disconnected wires or plugs
Replace level sensor
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