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Instructions – Parts List
STAINLESS STEEL
Check-Mate
A piston priming pump with severe–duty rod and cylinder for use with high viscosity materials.
Part No. 222903 Pump, Series A,
12:1 Ratio, with Quiet Bulldog
8.3 MPa, 83 bar (1200 psi) Maximum Fluid Working Pressure
0.7 MPa, 7 bar (100 psi) Maximum Air Input Pressure
Part No. 222836 Pump, Series B,
24:1 Ratio, with King
16.6 MPa, 166 bar (2400 psi) Maximum Fluid Working Pressure
0.7 MPa, 7 bar (100 psi) Maximum Air Input Pressure
Part No. 222905 Pump, Series B,
24:1 Ratio, with Quiet King
16.6 MPa, 166 bar (2400 psi) Maximum Fluid Working Pressure
0.7 MPa, 7 bar (100 psi) Maximum Air Input Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents.
™
®
Air Motor
Air Motor
™
Air Motor
™
2100 Pump
308150P
Part No.
222836
Shown
EN
0913A
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Table of Contents
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Summary of Contents for Graco Check-Mate 2100
- Page 1 Instructions – Parts List STAINLESS STEEL Check-Mate 2100 Pump 308150P ™ A piston priming pump with severe–duty rod and cylinder for use with high viscosity materials. Part No. 222903 Pump, Series A, ® 12:1 Ratio, with Quiet Bulldog Air Motor 8.3 MPa, 83 bar (1200 psi) Maximum Fluid Working Pressure 0.7 MPa, 7 bar (100 psi) Maximum Air Input Pressure Part No.
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Page 2: Table Of Contents
California Proposition 65 ....33 Graco Standard Warranty ....34... -
Page 3: Symbols
INSTRUCTIONS • Read all instruction manuals, tags, and labels before operating the equipment. • Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. • Do not alter or modify this equipment. Use only genuine Graco parts and accessories. - Page 4 Permanently coupled hoses cannot be repaired; replace the entire hose. • Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the hose from rupture caused by kinks or bends near the couplings.
- Page 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. • Ground the equipment and the object being sprayed. Refer to Grounding on page 6. •...
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Page 6: Installation
Installation Grounding 7. Object being sprayed: according to your local code. 8. All solvent pails used when flushing , according to WARNING your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not FIRE AND EXPLOSION HAZARD place the pail on a nonconductive surface, such as Before operating the pump, ground the paper or cardboard, which interrupts the grounding... - Page 7 Contact your Graco distributor for assistance in designing a system to suit your particular Accessories are available from your Graco distributor. If needs. you supply your own accessories, be sure they are adequately sized and pressure-rated to meet the system’s requirements.
- Page 8 Installation SYSTEM ACCESSORIES • An air regulator (F) controls pump speed and outlet pressure by adjusting the air pressure to the WARNING pump. Locate the regulator close to the pump, but upstream from the bleed-type master air valve. A bleed-type master air valve (E) and a fluid drain •...
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Page 9: Operation
Packing Nut/Wet-Cup To reduce the risk of fluid injection, do not use your Fill the packing nut/wet-cup (2) 1/3 full with Graco hand or fingers to cover the bleed hole when Throat Seal Liquid (TSL) or compatible solvent. See Fig. - Page 10 Operation With the pump and lines primed, and with adequate air pressure and volume supplied, the pump will start and stop as the gun/valve is opened and closed. In a circulating system, the pump will speed up or slow down on demand, until the air supply is shut off. Bleed hole must face down.
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Page 11: Troubleshooting
Turn on the air just enough to start the pump. If the pump starts when the air is turned on, the obstruction is in the fluid hose or gun. NOTE: If you experience air motor icing, call your Graco distributor. 308150P... -
Page 12: Service
Service 1. Flush the pump, if possible. Stop the pump at the WARNING bottom of its stroke. Relieve the pressure. To reduce the risk of serious injury whenever you 2. Disconnect the air hose. Hold the fluid outlet fitting are instructed to relieve pressure, always follow (20) with a wrench to keep it from being loosened the Pressure Relief Procedure on page 9. - Page 13 Service King and Bulldog Pumps (Model 222836 Shown) 0914A Torque to 129–142 N.m (95–105 ft–lb). Torque to 196–210 N.m (145–155 ft–lb). Torque to 135–169 N.m (100–125 ft–lb). Square hole is for use with torque wrench. . 5 _________________________________________________________________________________________________ 308150P...
- Page 14 Fill the wet-cup (2) 1/3 full of 1. Use at least two people to hold the displacement Graco Throat Seal Liquid or compatible solvent. pump while another reconnects it to the motor (see the CAUTION above). Orient the pump's fluid outlet 6.
- Page 15 Service Displacement Pump Disassembly 8. Place the flats of the displacement rod (1) in a vise. Using a 13 mm (1/2 in.) diameter brass rod, pry the When disassembling the pump, lay out all the removed intake check valve assembly away from the rod parts in sequence, to ease reassembly.
- Page 16 Service 10. Pull the seal (39) and seat (11) out the top of the (16, 41) and v-packings (40 and 42) from the valve intake housing (17). See Fig. 9. If the seat is difficult body. See the Detail in Fig. 9. to remove, turn the housing upside down and drive 17.
- Page 17 Service THROAT PACKING DETAIL DETAIL OF PISTON CHECK VALVE DETAIL OF INTAKE 01120 CHECK VALVE Piston check valve (see detail at right) Intake check valve (see detail at right) Remove only if damaged. Remove and clean plug. Leave valve housing in place Inspect mating surfaces.
- Page 18 Service Reassembly up the rod, stopping before it reaches the rod guide (18). Refer to Fig. 10 for reassembly. 9. Hold the valve body (10) steady with a wrench 1. Install the intake valve seat (11 ) in the intake while using an adjustable wrench to tighten the housing (17), with the large bevel of the seat facing packing nut (9).
- Page 19 Service THROAT PACKING DETAIL DETAIL OF PISTON CHECK VALVE 10 15 01120 Piston check valve (see detail at right) Intake check valve (see detail at right) DETAIL OF INTAKE CHECK VALVE Remove only if damaged. Torque to 156-171 N.m (115-126 ft-lb) Screw valve plug completely into valve housing.
- Page 20 Service 16. Lubricate the seal (39*) and place it on the top edge of the cylinder (4). Set the outlet housing (19) on top of the cylinder. 17. Install the washers (33, if present) and six long capscrews (32) through the outlet housing (19) and into the intake housing (17).
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Page 21: Parts
Parts Model 222903 Pump, Series A 12:1 Ratio, with Quiet Bulldog Air Motor 0918A Ref. Part Description 101 215255 AIR MOTOR, Bulldog, quiet See 307304 for parts 102 184451 ADAPTER, connecting rod 103 184096 NUT, coupling 104 184278 WRENCH, packing nut 105 222811 PUMP, displacement See pages 24–25 for parts 106 106166 NUT, hex;... - Page 22 Parts Model 222836 Pump, Series B Model 222905 Pump, Series B 24:1 Ratio, with King Air Motor 24:1 Ratio, with Quiet King Air Motor 0914A 0915A Ref. Part Ref. Part Description Description 245111 AIR MOTOR, King 220106 AIR MOTOR, King, quiet See 309347 for parts See 309348 for parts 184451 ADAPTER, connecting rod...
- Page 23 308150P...
- Page 24 Parts Model 222811, Series A Displacement Pump Includes items 1–43 Model 236228, Series A Displacement Pump Includes items 1–42 0919A 308150P...
- Page 25 Parts Model 222811, Series A 109470 SCREW, cap, hex hd; 5/8–11 unc–2A x Displacement Pump 12” (305 mm); stainless steel; (Model Includes items 1–43 222811 only) 109203 SCREW, cap, hex hd; 5/8–11 unc–2A x Model 236228, Series A 12” (305 mm); carbon steel; (Model Displacement Pump 236228 only) 184392...
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Page 26: Technical Specifications
Technical Specifications (Model 222903 Quiet Bulldog Pump) Ratio................. 12:1 (Quiet Bulldog Air Motor) Maximum fluid working pressure........8.3 MPa, 83 bar (1200 psi) Maximum air input pressure ..........0.7 MPa, 7 bar (100 psi) Pump cycles per 3.8 liters (1 gal.)................8 Recommended pump speed for continuous operation.... -
Page 27: (Model 222903 Quiet Bulldog Pump)
Technical Specifications (Model 222903 Quiet Bulldog Pump) KEY: Fluid Outlet Pressure - Black Curves 0.7 MPa, 7 bar (100 psi) Air Pressure Air Consumption - Gray Curves 0.49 MPa, 4.9 bar (70 psi) Air Pressure 0.28 MPa, 2.8 bar (40 psi) Air Pressure NOTE: Recommended pump speed for continuous operation (to shaded area): 60 cpm cycles/min... -
Page 28: (Model 222836 King Pump)
Technical Specifications (Model 222836 King Pump) Ratio................24:1 (Standard King Air Motor) Maximum fluid working pressure......16.6 MPa, 166 bar (2400 psi) Maximum air input pressure ..........0.7 MPa, 7 bar (100 psi) Pump cycles per 3.8 liters (1 gal.)................8 Recommended pump speed for continuous operation....50 cycles per min Maximum flow ........ -
Page 29: (Model 222836 King Pump)
Technical Specifications (Model 222836 King Pump) KEY: Fluid Outlet Pressure - Black Curves 0.63 MPa, 6.3 bar (90 psi) Air Pressure Air Consumption - Gray Curves 0.49 MPa, 4.9 bar (70 psi) Air Pressure 0.28 MPa, 2.8 bar (40 psi) Air Pressure NOTE: Recommended pump speed for continuous operation (to shaded area): 50 cpm scfm... -
Page 30: (Model 222905 Quiet King Pump)
Technical Specifications (Model 222905 Quiet King Pump) Ratio................24:1 (Quiet King Air Motor) Maximum fluid working pressure......16.6 MPa, 166 bar (2400 psi) Maximum air input pressure ..........0.7 MPa, 7 bar (100 psi) Pump cycles per 3.8 liters (1 gal.)................8 Recommended pump speed for continuous operation.... -
Page 31: (Model 222905 Quiet King Pump)
Technical Specifications (Model 222905 Quiet King Pump) KEY: Fluid Outlet Pressure - Black Curves 0.63 MPa, 6.3 bar (90 psi) Air Pressure Air Consumption - Gray Curves 0.49 MPa, 4.9 bar (70 psi) Air Pressure 0.28 MPa, 2.8 bar (40 psi) Air Pressure NOTE: Recommended pump speed for continuous operation (to shaded area): 50 cpm scfm... -
Page 32: Dimensions
Dimensions Model 222-836 Shown 0913A Pump Model 222903 1349.1 mm 556 mm 793.1 mm 664.7 mm 256.8 mm (53.11 in.) (21.89 in.) (31.22 in.) (26.17 in.) (10.11 in.) 222836 1376.1 mm 583 mm 793.1 mm 664.7 mm 256.8 mm (54.18 in.) (22.95 in.) (31.22 in.) (26.17 in.) -
Page 33: Mounting Hole Layouts
Mounting Hole Layouts Bulldog, King, and Viscount Pumps 94.28 mm (3.712") 101.6 mm 94.28 mm (4.0") (3.712") 50.8 mm (2.0") 11.1 mm (0.437") DIA (4) Three M16 x 2.0 Holes 88 mm (3.464") 0653 California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 308150P... -
Page 34: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco's written recommendations.
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