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Installation, Operation & Maintenance Manual
Battery Lift
MODEL: BT3300
1500 KG / 3300 LBS. CAPACITY
IMPORTANT:
READ THIS MANUAL COMPLETELY
BEFORE
INSTALLING OR OPERATING LIFT
2311 South Park Road, Louisville, KY 40219
Email:
sales@challengerlifts.com
Web site:
www.challengerlifts.com
Office 800-648-5438 / 502-625-0700
Fax 502-587-1933
Rev 22-03-17
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Table of Contents
Related Manuals for Challenger Lifts BT3300
Summary of Contents for Challenger Lifts BT3300
- Page 1 Installation, Operation & Maintenance Manual Battery Lift MODEL: BT3300 1500 KG / 3300 LBS. CAPACITY IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR OPERATING LIFT 2311 South Park Road, Louisville, KY 40219 Email: sales@challengerlifts.com Web site: www.challengerlifts.com Office 800-648-5438 / 502-625-0700...
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Page 2: Table Of Contents
Battery Lift Installation, Operation and Maintenance TABLE OF CONTENTS OWNER / EMPLOYER OBLIGATIONS ....................2 IMPORTANT SAFETY INSTRUCTIONS ..................... 3 SAFETY WARNING DECALS ......................5 GENERAL SPECIFICATIONS ......................6 TOOLS REQUIRED FOR INSTALLATION OF LIFT ................7 RECEIVING ............................. 8 INSTALLATION AND OPERATION INSTRUCTIONS ................ -
Page 3: Owner / Employer Obligations
Battery Lift Installation, Operation and Maintenance 1.0 OWNER / EMPLOYER OBLIGATIONS 1. The Owner/Employer shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ASME PASE-2019, Safety Standard for Portable Automotive Service Equipment;... -
Page 4: Important Safety Instructions
Battery Lift Installation, Operation and Maintenance 2.0 IMPORTANT SAFETY INSTRUCTIONS 1. When using this lift, basic safety precautions should always be followed, including the following (where applicable). 2. Read all instructions in this manual and literature provided with lift thoroughly before installing, operating, servicing or maintaining the lift. - Page 5 Battery Lift Installation, Operation and Maintenance 18. Caution! Never work under the lift. 19. Always keep the lift area free of obstruction and debris. Grease and oil spills should always be cleaned up immediately. 20. Before lowering check area for any obstructions. 21.
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Page 6: Safety Warning Decals
Battery Lift Installation, Operation and Maintenance 3.0 SAFETY WARNING DECALS All safety warning labels are depicted on the lift to ensure that the operator is aware of and avoids the dangers of using the lift incorrectly. The labels must be kept clean, and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memorize them for future operation. -
Page 7: General Specifications
Battery Lift Installation, Operation and Maintenance 4.0 GENERAL SPECIFICATIONS 1500kg (3300lbs) Lifting Capacity 1950mm (76.77") Rise Height Lift Height [C] 750mm (29.53") Collapsed Height 45mm (1.77") Platform Adjust Height [S] 1741-2066mm (68.54“-81.34") Platform Length [A] 800mm (31.50") Platform Width [E] 229 ±45 mm (9.02"... -
Page 8: Tools Required For Installation Of Lift
Battery Lift Installation, Operation and Maintenance Fig.4.1 General Specification 5.0 TOOLS REQUIRED FOR INSTALLATION OF LIFT Self-Leveling Laser Level SAE Wrenches and Sockets 10" Adjustable Wrench 2 lb. Hammer Side Cutters Screw Drivers Funnel Utility Knife Needle Nose Pliers A set of Allen wrenches (metric) Recommended: Impact Wrench Engine Crane/Hoist... -
Page 9: Receiving
Battery Lift Installation, Operation and Maintenance 6.0 RECEIVING The shipment should be thoroughly inspected as soon as it is received. The signed bill of lading is acknowledged by the carrier of receipt in good condition of shipment covered by our invoice. If any of the goods called for on this bill of lading are shorted or damaged, do not accept them until the carrier makes a notation on the freight bill of the shorted or damaged goods. - Page 10 Battery Lift Installation, Operation and Maintenance B. Hoist the main structure of the machine onto the flat ground. C. Remove the packing belts. (Fig.7.1.2). Fig.7.1.2 Packing Belts Position D. Remove the Wire Ties at the limit switch (Fig.7.1.3). Fig.7.1.3 Wire Ties Position E.
- Page 11 Battery Lift Installation, Operation and Maintenance Fig.7.1.4 Bracket Weldment Installation Follow the steps below to connect Part 3 (already connected to Part 4) to Part 2: Insert the hydraulic rod (with steel ball) on Part 3 into Part 2. Connect Part 4 to Part 2 with bolts D and nuts E. Tighten screw B at the position shown in Figure 7.1.5.
- Page 12 Battery Lift Installation, Operation and Maintenance Note: The bolts and washers related need to be reassembled after removal. Fig.7.1.7 Shipping Brackets Position G. Complete the Clamp Bracket Assembly (4 pcs) assembly (Fig.7.1.8). Fig.7.1.8 Clamp Bracket Assembly H. Lower the scissor to the lowest position, disconnect the power supply. Install the Rear Handle for pushing and pulling (Fig.7.1.9).
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Page 13: Operation Instructions
Battery Lift Installation, Operation and Maintenance 7.2 OPERATION INSTRUCTIONS Before using this machine formally, please read this operating instruction carefully. Only trained and authorized personnel should operate the lift. 7.2.1 PALLET JACK Before moving the table, the load platform must have been lowered fully. The Pallet Jack is used to move the lift by lifting its base off the floor. - Page 14 In case the intended load is not perfectly horizontal, tilting the platform slightly can assure better contact between the platform and load. Through the three-layer structure, BT3300 can realize the all-around multi-angle step-less adjustment. More support points also make its structure much more stable.
- Page 15 Battery Lift Installation, Operation and Maintenance 7.2.2.3 MOVABLE DECK The movable deck can be horizontally moved within 25mm by releasing the handle. When there is a slight deviation to align the fixture, release the handle and the movable deck can be moved to a certain position that is suitable to align the fixture with the intended load.
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Page 16: Control System Descriptions
Battery Lift Installation, Operation and Maintenance 7.2.3 CONTROL SYSTEM DESCRIPTIONS Provide the circuit diagram of the control part (Fig.7.2.3.1) to the experienced service engineer for easy maintenance. Fig.7.2.3.1 Electrical Schematic for 1P 110V 60HZ... -
Page 17: Control Button Descriptions
Battery Lift Installation, Operation and Maintenance 7.2.4 CONTROL BUTTON DESCRIPTIONS Only an authorized person can operate the control buttons. Buttons function as shown in Fig.7.2.4.1 Note: When the control handle is not in use, please put it into the support bracket. Description Function Main Switch Turn on or off the main power supply Power Indicator... -
Page 18: Hydraulic Principle
Battery Lift Installation, Operation and Maintenance work if all other protective measures fail and user error occurs. Tool Box We use the extra space to design small storage space for users. This space can temporarily store some tools such as wrenches. Fig.7.2.5.1 Console Descriptions 7.2.6 HYDRAULIC PRINCIPLE ... -
Page 19: Owner/Operator Checklist
Battery Lift Installation, Operation and Maintenance Fig.7.2.6.1 Hydraulic Diagram 7.3 OWNER/OPERATOR CHECKLIST 1) Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting procedures using this manual as a guide. 2) Complete the Installation Checklist/Warranty Validation questionnaire with the owner. Review the terms of the warranty registration card and return the card and a copy of the questionnaires. -
Page 20: Operation Procedure
Battery Lift Installation, Operation and Maintenance 8.0 OPERATION PROCEDURE 8.1 SAFETY NOTICES AND DECALS This product is furnished with graphic safety warning labels, which are reproduced on page 5 of these instructions. Do not remove or deface these warning labels or allow them to be removed or defaced. For your safety, and the safety of others, read and understand all of the safety notices and decals included. -
Page 21: Lifting A Battery
Battery Lift Installation, Operation and Maintenance ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact-resistant lenses, they are not safety glasses. SAVE THESE INSTRUCTIONS 8.4 LIFTING A BATTERY 1) Make sure that you have read and understood the operation manual before operation. 2) Make sure that the vehicle is in good support condition. -
Page 22: Recommended Maintenance
Battery Lift Installation, Operation and Maintenance 9.0 RECOMMENDED MAINTENANCE The following maintenance schedule is recommended for ensuring the operation of the lift. A record of maintenance performed should be maintained and any items that resulted in additional service should be noted. -
Page 23: Emergency Operation
Battery Lift Installation, Operation and Maintenance 10.0 EMERGENCY OPERATION If the lift becomes inoperative in the raised position, it is best to wait until the electrical power is restored before lowering the battery. However, if it’s critical to safety that the lift be lowered, the following steps should be taken. -
Page 24: Troubleshooting
Battery Lift Installation, Operation and Maintenance 11.0 TROUBLESHOOTING PROBLEM REASON SOLUTION Bad fuse or circuit breaker. Replace the fuse or reset the breaker. Incorrect voltage to the motor. Provide proper voltage to the motor. Motor does not turn. Incorrect wiring. Have a certified electrician check Motor switch is malfunctioning Replace motor switch. -
Page 25: Ord Of Maintenance/Training
Battery Lift Installation, Operation and Maintenance 12.0 ORD OF MAINTENANCE/TRAINING Records of all lift maintenance and operator training should be recorded in the following table. MAINTENANCE & NOTES TRAINING DATE PERFORMED... -
Page 26: Battery Lift Assembly
Battery Lift Installation, Operation and Maintenance 13.0 BATTERY LIFT ASSEMBLY REPLACE WORN, DAMAGED, OR BROKEN PARTS WITH PARTS APPROVED BY THE ORIGINAL EQUIPMENT MANUFACTURER ONLY. 13.1 LIFT ASSEMBLY... - Page 27 Battery Lift Installation, Operation and Maintenance ITEM PART# DESCRIPTION EAA0546V01A BASE FRAME ASSEMBLY EAA0546V07A SCISSOR ASSEMBLY EAA0546V03A BL CYLINDER EAH0087V01A VEL.FUSE NPT3/8-9/16 EAH0087V02A HYDRAULIC HOSE L=1380 EAA0546V04A TILT LIFTING TABLE ASSEMBLY EAA0546V06A BL CONSOLE BOX-1PH 110V 1.5KW 1-10588A SET SCREW, M8X16 1-18488A HEX.SBHS M8x25 GB/T70.2-2008, G.R 8.8 EAS2254V23A...
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Page 28: Base Frame Assembly
Battery Lift Installation, Operation and Maintenance 13.2 BASE FRAME ASSEMBLY ITEM PART# DESCRIPTION 1-20988A HEX.SBHS M10X45 GB/T70.2-2008, G.R 8.8 1-09788A NYLON LOCK NUT M10X1 GB/T 889.2-2000, G.R 8 EAM0206V18A BATTERY LIFT WHEEL EAS2254V01A BASE FRAME WELDMENT EAA0546V05A BATTERY LIFT PALLET-JACK 1-01588A FLAT WASHER Ø12 GB/T95-2002 1-04088A... -
Page 29: Scissor Assembly
Battery Lift Installation, Operation and Maintenance 13.3 SCISSOR ASSEMBLY ITEM PART# DESCRIPTION EAS2254V06A BOTTOM INNER SCISSOR WELDMENT EAS2254V07A BOTTOM OUTER SCISSOR WELDMENT 1-17865A SF2555 BUSHING 1-17965A SF3255 BUSHING EAS2254V08A TOP INNER SCISSOR WELDMENT EAS2254V10A TOP OUTER SCISSOR WELDMENT... -
Page 30: Platform Assembly
Battery Lift Installation, Operation and Maintenance 13.4 PLATFORM ASSEMBLY ITEM PART# DESCRIPTION 1-46488A M10X16 BOLT 8.8 GB/T 5781-2016 1-13663A 51102 BEARING EAS2254V19A ADJUST SHORT STUD WELDMENT EAA0546V10A ADJUST STUD ASSY EAS2254V13A BOTTOM LIFTING TABLE WELDMENT EAM0206V63A D10 WASHER OD50 1-32841A D16 FLAT WASHER GB/T95-2002 1-00287A RETAINING RING Ø30 GB894.1-1986... - Page 31 Battery Lift Installation, Operation and Maintenance 6-0738CN Ø20 FLAT WASHER GB/T 97.1-2002 EAM0206V77A HANDLE PIN 1-01388A LOCK WASHER D10 GB/T93-1987 1-46588A M16x40 SHOULDER BOLT GB/T 5281-1985 1-16388A NYLON LOCK NUT M12 GB/T889.1-2000 1-47188A NYLON LOCKNUT, M16 GR.8, GB/T 889.1-2015 EAM0206V76A REAR HANDLE EAS2254V14A TILT LIFTING BRACKET WELDMENT...
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Page 32: Console Box Assembly
Battery Lift Installation, Operation and Maintenance 13.5 CONSOLE BOX ASSEMBLY ITEM PART# DESCRIPTION 1-18988A NYLON LOCKNUT, M8 GR.8, GB/T889.2-2000 1-48288A SCREW M5X10 GB/T70.2-2008 1-18488A HEX.SOCKET BUTTON HEAD SCREW GB/T 70.2-2008 M8X25 EAA0546V15A POWERPACK ASSEMBLY EAA0546V17A CONSOLE BOX COVER ASSEMBLY EAA0546V13A CONSOLE BOX ELECTRONIC ASSEMBLY 1-15188A FLAT WASHER GB/T 848-2002 Ø8... - Page 33 Battery Lift Installation, Operation and Maintenance 1-11433 M4 NUT EAM0206V87A HOSE PROTECTOR EAM0206V93A HOSE PROTECTOR EAA0546V21A LIMIT SWITCH LEFT EAA0546V22A LIMIT SWITCH RIGHT 1-03688A CROSS RECESS HEAD SCREW GB/T818-2000 M4X30 1-17888A SOCKET HEAD CAP SCREW M8*20 GB/T70.1-2000 1-00988A SPRING WASHER GB/T 93-1987 8 1-14288A SPRING WASHER GB/T 93-1987 D5 1-28788A...
- Page 34 Battery Lift Installation, Operation and Maintenance Product Change Notice REV. DESCRIPTION DATE Made some suggestions for clarity 3/7/22 Made some changes of content 3/10/22 Made some changes of content 3/17/22 Grammatical changes 3/31/22...