Huawei UPS5000-E-FM User Manual

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UPS5000-E-(30 kVA-120 kVA)-FM

User Manual

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2023-07-10

HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

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Page 1 UPS5000-E-(30 kVA-120 kVA)-FM User Manual Issue Date 2023-07-10 HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei Digital Power Technologies Co., Ltd. and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
Page 3: About This Document
Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results. NOTICE is used to address practices not related to personal injury. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 4 Updated the description about initial startup. 2022-01-30 Updated the monitoring UI screenshots. 2020-11-10 Adapted the UPS to SmartLi and updated the monitoring user interfaces. 2020-04-27 The issue is the first official release. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 5: Table Of Contents
2.3.5 Control Module.................................. 35 2.3.5.1 Overview................................... 35 2.3.5.2 ECM..................................... 36 2.3.5.3 Dry Contact Card................................38 2.3.5.4 Monitoring Interface Card............................41 2.3.6 MDU....................................... 46 2.4 Typical Configurations................................. 47 2.4.1 Single UPS.................................... 48 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 6 4.1.3 Setting Parameters for Optional Components..................... 103 4.1.3.1 Setting BCB Parameters.............................103 4.1.3.2 Setting the T/H Sensor.............................. 103 4.1.3.3 Setting Parameters for the Backfeed Protection Card..................105 4.1.3.4 (Optional) Setting Parameters for the BCB Box....................106 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 7 8.8 Spare Parts Authorization..............................150 9 Technical Specifications..................... 151 9.1 Physical Specifications..............................151 9.2 Internal Switch Specifications............................151 9.3 Environmental Specifications............................152 9.4 Safety and EMC................................... 152 9.5 Mains Input Electrical Specifications........................... 153 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 8 9.7 Battery Electrical Specifications............................. 154 9.8 Output Electrical Specifications............................. 155 9.9 System Electrical Specifications............................. 156 A (Optional) TN-C System Application................157 B User Interface........................158 C Alarm List..........................159 D Acronyms and Abbreviations................... 160 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 9: Safety Information
Equipment damage due to force majeure such as earthquakes, floods, volcanic eruptions, debris flows, lightning strikes, fires, wars, armed conflicts, typhoons, hurricanes, tornadoes, and extreme weather conditions ● Operation beyond the conditions specified in this document Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 10: Personal Safety
D ANGER During operations, use dedicated insulated tools to prevent electric shocks or short circuits. The insulation and voltage resistance must comply with local laws, regulations, standards, and specifications. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 11 – Trained personnel: personnel who are trained in technology and safety, have required experience, are aware of possible hazards on themselves in Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 13: Battery Safety
Do not expose batteries at high temperatures or around heat sources, such as scorching sunlight, fire sources, transformers, and heaters. Battery overheating may cause leakage, smoke, flammable gas release, thermal runaway, fire, or explosion. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 14 D ANGER The gas generated by a burning battery may irritate your eyes, skin, and throat. Take protective measures promptly. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 16 ● Batteries are damaged because you do not store them in accordance with storage requirements (for example, in an environment that is damp or prone to rain). Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 17 In the case of electrolyte leakage or structural deformation, contact the installer or professional O&M personnel immediately to remove or replace the battery. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 18 ● Skin contact: Wash the affected areas immediately with soap and water and seek immediate medical attention. ● Intake: Seek immediate medical attention. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 19: Electrical Safety
Before connecting cables, ensure that the equipment is intact. Otherwise, electric shocks or fires may occur. D ANGER Non-standard and improper operations may result in fire or electric shocks. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 21 Ensure that the ground resistance of the system for lightning protection is less than or equal to 10 ohms. ● Do not operate the equipment in the absence of a properly installed ground conductor. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 22 Do not perform any improper operations, for example, dropping cables directly from a vehicle. Otherwise, the cable performance may deteriorate due to cable damage, which affects the current-carrying capacity and temperature rise. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 23: Environmental Requirements
Do not expose the equipment to flammable or explosive gas or smoke. Do not perform any operation on the equipment in such environments. D ANGER Do not store any flammable or explosive materials in the equipment area. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 24 ● Ensure that the ground in the installation environment is solid, free from spongy or soft soil, and not prone to subsidence. The site must not be located Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 25: Mechanical Safety
Do not use tools that have signs of scratches or fail to pass the inspection or whose inspection validity period has expired. Ensure that the tools are secure and not overloaded. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 26 If two persons or more move a heavy object together, ensure that the object is lifted and landed simultaneously and moved at a uniform pace under the supervision of one person. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 27 Only trained and qualified personnel are allowed to work at heights. ● Do not work at heights when steel pipes are wet or other risky situations exist. After the preceding conditions no longer exist, the safety owner and Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 28 Ensure that the ladder is securely positioned and held firm. ● When climbing up the ladder, keep your body stable and your center of gravity between the side rails, and do not overreach to the sides. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 29 During hoisting, do not stand or walk under the crane or the hoisted objects. ● Do not drag steel ropes and hoisting tools or bump hoisted objects against hard objects during hoisting. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 30 To avoid short circuits or other risks, do not drill holes into buried pipes or cables. ● When drilling holes, protect the equipment from shavings. After drilling, clean up any shavings. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 31: Product Overview
E series subcategory Output 120K: output capacity of 120 kVA (compatible with 90 capacity kVA, 60 kVA, and 30 kVA) Configuration F: full configuration of switches type M: modular Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 32: Working Principle
In normal mode, the rectifier converts AC power into DC power, and then the inverter converts the DC power into high-precision AC outputs. The conversions protect loads from interference such as input harmonics, glitches, and voltage transients. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 33: Bypass Mode
In bypass mode, loads are powered by the bypass module. The bypass power supply is not protected by the UPS and therefore is prone to the mains outage, abnormal AC voltage waveform, or abnormal frequency. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 34: Battery Mode
If the utility power input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains DC power from batteries, and the power is converted into AC output by the inverter. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 35: Maintenance Bypass Mode
2.2.2.4 Maintenance Bypass Mode When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuit inside the cabinet. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 36: Eco Mode
UPS transfers from bypass mode to inverter mode. In bypass mode or normal mode, the rectifier keeps working and charges batteries using a charger. The ECO mode delivers a high efficiency. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 37: Product Introduction
Figure 2-7 UPS conceptual diagram in ECO mode NO TE Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter. 2.3 Product Introduction Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 38: Structure
(4) Bypass input switch bypass switch (5) Mains input switch (6) Surge protective (7) Control module (8) Bypass module module (optional) (9) Power modules (10) Monitor display (11) Document holder module (MDU) Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 39: Power Module
(blinking at 0.5 Hz, on for 1s and off for interval 1s). ● The inverter is not started (blinking at 0.2 Hz, on for 2.5s and off for 2.5s). Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 40 Dimensions (H x W x D): 86 mm x 442 mm x 620 mm ● Weight: < 21 kg ● Rated output capacity: 30 kVA/30 kW ● Power density: 20.64 W/inch Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 41: Bypass Module
2.5s and off for 2.5s). interval Blinking The bypass is not configured or the DSP at short software is being upgraded (blinking at 4 Hz, interval on for 0.125s and off for 0.125s). Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 42 The power supply is switched to the bypass manually. Specifications ● Dimensions (H x W x D): 130 mm x 420 mm x 500 mm ● Weight: 19 kg ● Rated output capacity: 200 kVA Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 43: Power Distribution Module
(from left to right). The four cards are hot swappable. One subrack is reserved above the dry contact card. A backfeed protection card or dry contact extended card can be inserted into this subrack. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 44: Ecm
The control module consists of two energy control modules (ECMs) in active/ standby mode. Figure 2-13 ECM Table 2-4 Ports on the ECM Silk Screen Description PARALLEL The PARALLEL port transmits parallel signals between racks. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 45 Provides module running information for the MDU. ● Controls the running of a single UPS and a parallel system, and reports the UPS status information to other monitoring modules. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 46: Dry Contact Card
● DI ports have built-in power supplies with a maximum voltage and current of 12 V DC/16 mA. During cable connection, ensure that the voltage and current do not exceed these maximum values. Appearance Figure 2-15 Dry contact card Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 47 (NC) port is EPO_12V +12V disconnected from the EPO_12V port, EPO is triggered. SWITCH Port for monitoring the UPS ● Connected: Connect STATUS_OUT output circuit breaker circuit breaker Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 48 The dry contact card allows the UPS to detect and manage the switch status of the battery system (including the external battery switch) and implement remote EPO. Specifications ● Hot-swappable ● 0.5 U high Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 49: Monitoring Interface Card
UPS key information and parameters on the LCD. Figure 2-16 Monitoring interface card NO TE DO_1 to DO_4 meet the maximum voltage and current requirements of 30 V DC/1 A or 60 V DC/0.5 A. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 50 SNMP networking. Northbound RS485 ● Supported protocol: Modbus-RTU. communicati ● Connects to a northbound network ons port management device or a third-party network management device over two wires. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 51 Figure 2-18 are recommended wiring methods for DO ports. Figure 2-17 Wiring method 1 Figure 2-18 Wiring method 2 Figure 2-19 COM1 pins Table 2-8 COM1 pin definition Description Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 52 UPS5000-E-(30 kVA-120 kVA)-FM User Manual 2 Product Overview Description RS485- RS485+ 12V_PORT Figure 2-20 COM2 pins Table 2-9 COM2 pin definition Description RS485+ RS485- RS485+ RS485- CANH0 CANL0 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 53 ● Connect pins 1, 2, 4, and 5. Twist cables to pin 1 and pin 4 into one cable and then connect it to RS485+. Twist cables to pin 2 and pin 5 into one cable and then connect it to RS485–. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 54: Mdu
The MDU is powered off. NO TE The indicator on the MDU panel is yellow when the bypass supplies power in non-ECO mode. Figure 2-23 MDU ports Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 55: Typical Configurations
Single UPS Supplies power to common loads. Parallel system Supplies power to important loads in small- and medium- sized data centers. It features high availability and strong transient overload capability. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 56: Single Ups
UPSs are connected over parallel cables to synchronize UPS outputs to supply power to loads. If one UPS fails, the other UPSs continue supplying power to loads. Figure 2-24 Conceptual diagram of an N+X parallel system Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 57: Dual-Bus System
Function Specifications BCB-BOX PDC-0250DC0384BX Controls the connection between battery strings and the UPS. Provides overload protection, short-circuit protection, and PDC-0400DC0384BX remote trip control. PDU8000-0125DCV 8-BXA001 PDU8000-0250DCV 8-BXA001 PDU8000-0400DCV 8-BXA001 Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 58 Exhausts air from the top. cabinet Cable entry If a cable entry cabinet is installed, cables cabinet can be routed in and out from the bottom of the cabinet. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 59 NO TE The ECM expansion subrack does not support onsite installation. If you require this optional component, specify it when you purchase the device and the component will be preinstalled. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 60: Installation
Ensure that the floor or installation support can bear the weight of the UPS5000, batteries, and battery racks. The weight of batteries and battery racks depends on the UPS configuration for the site. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 61: Installation Environment
Do not install the UPS in environments with conductive metal scraps in the air. ● The optimal operating temperatures for valve-regulated lead-acid batteries (VRLA batteries) are 20–30°C. Operating temperatures higher than 30°C Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 62: Installation Clearances
Figure 3-2 Reserved clearances (unit: mm) 3.1.2 Tools The onsite operation personnel can select tools based on the site requirements. Personal protective equipment Safety helmet Goggles Protective shoes Reflective vest Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 63 Manual pallet Lifting trolley truck Hardware installation tools Flat-head Phillips insulated Insulated torque Hex key insulated torque torque socket wrench screwdriver screwdriver Including (M2.5) (M4/M5/M6) extended sockets (M8/M10/M12/ M16) Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 64 Utility knife Marker Rivet gun Insulated ladder Cable installation tools Cable cutter Wire stripper Diagonal pliers RJ45 crimping tool Electro-hydraulic Cord end terminal Heat gun Scissors pliers crimping tool Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 65 Thermometer Clamp meter Soft measuring Steel measuring Square tape tape Level Laptop Level gauge Multimeter Network tester Phase sequence Dielectric strength Megohmmeter meter tester Machinery Small cutter Cable reel Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 66 Cotton cloth Sandpaper Heat-shrink Insulation tape tubing Other tools Electrician's knife Hacksaw Powder marker Glue gun Brush Paint brush Vacuum cleaner Flashlight Insulation pad SPD extracting Hole saw tool Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 67: Preparing Power Cables
4 x 50 4 x 70 d cross- sectional area Output Output current (A) Recommende 4 x 10 4 x 25 4 x 50 4 x 70 d cross- sectional area Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 68 The maximum battery discharge current refers to the current when forty 12 V batteries in standard configuration, that is, two hundred and forty 2 V battery cells (1.67 V/cell), stop discharging. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 69 63 A/3P breaker Bypass input circuit 63 A/3P breaker Downstream output 63 A/3P circuit breaker 60 kVA Mains input circuit 125 A/3P breaker Bypass input circuit 125 A/3P breaker Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 70: Spd
If SPD status detection is required, connect the SPD status detection cable to the SPD port on the dry contact card. The SPD dry contact must meet the SELV circuit requirements. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 71: Transportation, Unpacking, And Checking
Step 4 After confirming that the cabinet is intact, remove the L-shaped bracket that secures the cabinet and pallet, and secure the sliding plate to the pallet using the two M12 screws that you have removed. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 72 UPS5000-E-(30 kVA-120 kVA)-FM User Manual 3 Installation Figure 3-3 Removing L-shaped brackets Figure 3-4 Securing the sliding plate to the pallet Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 73: Installing A Single Ups
3.3 Installing a Single UPS 3.3.1 Installing a UPS Cabinet Secured Installation Step 1 Determine the cabinet installation position. Draw mounting holes in the installation position according to the drawing. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 74 Knock the expansion bolt into the hole until the expansion sleeve completely fits into the hole. The expansion sleeve must be completely buried under the ground to facilitate subsequent installation. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 75 Step 4 (Optional) If the castors of the UPS need to be lifted from the ground, perform steps Step 1 Step 2 Unsecured Installation. Step 5 Remove the rear panel of the cabinet, and then open the front door. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 76 Figure 3-10 Removing plugs Step 7 Insert four M12x115 expansion bolts into the expansion bolt holes in the floor, and tighten the expansion bolts in the direction. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 77 Figure 3-12. Figure 3-12 Castors adjustment Step 2 Check the cabinet levelness using a level. If the cabinet is not level, wrench the anchor bolts. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 78: Installing Batteries
3.3.3 Installing Optional Components 3.3.3.1 Installing Antiseismic Kits Procedure Step 1 Determine the installation positions for the antiseismic kits based on the delivered marking-off template, and mark mounting holes. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 79 Step 5 Secure the two antiseismic kits at the front and rear of the cabinet to the floor using eight M12 expansion bolts, as shown in Figure 3-15. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 80: Installing T/H Sensors And Cables
Connect the RS485-OUT port on the T/H sensor to the RS485-IN port on another T/H sensor. NO TICE COM1 is a 6-pin port. Use a communications cable with a connector of 6–8 pins. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 81: Connecting The Ibat
3.3.3.4 Installing a Battery Grounding Failure Detector Procedure Step 1 Install a battery grounding failure detector. For the installation method, see UPS5000 Battery Grounding Failure Detector User Manual . Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 82: Cable Routing Requirements
Step 3 Pull the marked cable out of the cabinet, cut the cable from the marked position, strip the cable, and crimp a terminal. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 83: Routing Cables
Step 1 Ensure the maintenance bypass switch is OFF. Open the front door, remove the front cover, and remove covers from the top of the cabinet based on the site requirements. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 84 (1) Battery input terminals (+, N, –) (2) Mains input terminals (1L1–1L3, N) (3) Bypass input terminals (2L1–2L3, N) (4) Output terminals (U, V, W, N) Step 2 Connect the ground cable. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 85 3 Installation Figure 3-22 Grounding Step 3 Route power cables. ● Two power sources Remove the copper bar between mains and bypass input terminals. Figure 3-23 Removing copper bars Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 87: Bottom Cable Routing
Route cables for the UPS from inside out. Procedure Step 1 (Optional) Determine the installation position for the cable entry cabinet, and draw mounting holes in the installation position based on drawings. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 88 Step 3 Adjust the anchor bolts of the cable entry cabinet to make it flush with the UPS cabinet. Step 4 Install equipotential plate mounting kits on the same horizontal plane of the UPS cabinet and cable entry cabinet. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 89 (1) Side panel (2) Cable trough Step 5 Place the cable entry cabinet on the right of the UPS cabinet. Step 6 Install the front and rear connecting kits. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 90 NO TE For details about how to secure the cable entry cabinet, see Secured Installation 3.3.1 Installing a UPS Cabinet. Step 8 Install an equipotential plate. Figure 3-30 Equipotential plate Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 91 Remove the two large covers from the bottom of the cable entry cabinet, drill holes in them based on site requirements, and install them on the positions where the small covers were placed. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 92 For the screw specifications and torque used for connecting cables in a bottom cable routing scenario, refer to the top cable routing scenario. This section only shows the cable routes in the bottom cable routing scenario. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 93 UPS5000-E-(30 kVA-120 kVA)-FM User Manual 3 Installation Figure 3-34 Connecting cables Step 12 Remove the signal cable trough cover from the cable entry cabinet. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 94 Step 13 Connect the signal cable. (Route the signal cable out of the UPS cabinet through the cable hole on the top, and then into the cable entry cabinet through the cable hole on the top of that cabinet.) Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 95: Connecting A Remote Epo Switch
● Set remote EPO for the SmartLi system separately. The SmartLi system shall not share switch contacts with other devices such as the UPS. Connect the requisite EPO switch to UPS dry contacts. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 96: Connecting Communications Cables
Step 1 Connect the external network management device to the RS485 port of the monitoring interface card. Step 2 Connect the network port on a PC to the FE port of the monitoring interface card. ----End 3.4 Installing a Parallel System Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 97: Installing The Upss
UPSs and then tighten the screws on the kit, as shown in Figure 3-39. Figure 3-39 Installing connecting kits NO TE Connecting kits also need to be installed at the rear of the UPSs. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 98: Connecting Power Cables
1+1 parallel system in a typical scenario. Figure 3-40 Figure 3-41 show the typical conceptual diagram and cable connections for a 1+1 parallel system. Figure 3-40 Conceptual diagram of a 1+1 parallel system Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 99 Figure 3-42 shows a typical conceptual diagram for a dual-bus system, and Figure 3-43 shows the cable connections for this system. Figure 3-42 Conceptual diagram of a dual-bus system Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 100: Connecting Signal Cables
Step 1 Connect the parallel ports on the UPSs using parallel cables to form a loop. ● Figure 3-44 shows the topology diagram for the N+X parallel system and Figure 3-45 shows the cable connections for this system. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 101 In a dual-bus system, you need to connect cables to BSC ports on the UPSs. Figure 3-46 shows the cable connections for a dual-bus system containing two master systems. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 102: Verifying The Installation
3-4. Otherwise, the UPS may be damaged. Table 3-4 Check items and acceptance criteria Item Acceptance Criteria UPS installation The UPS is securely installed and does not tilt due to vibration. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 103 4. Ensure that there is no foreign matter on the bottom plate of the cabinet. 5. Ensure that there is no foreign matter on the rear module subrack. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 104 3. Do not remove the dustproof cover before power-on to prevent dust inside the UPS, as shown in Figure 3-49. Figure 3-47 Positions to be checked for foreign matter (1) Rear of modules (2) Cabinet top (3) Wiring terminal (4) Switches blocks Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 105 UPS5000-E-(30 kVA-120 kVA)-FM User Manual 3 Installation Figure 3-48 Filling a hole with sealing putty (1) Paper protective film (2) Sealing putty Figure 3-49 Dustproof cover (1) Dustproof cover Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 106: Sealing Cabinets
Do not remove the dust cover during construction or before the device is powered on. Remove the cover only when the device is ready for operation. Otherwise, device faults may occur. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 108: Single Ups Commissioning
Step 3 (Full configuration model) Turn on the UPS bypass input switch, mains input switch, and output switch. NO TE After the UPS is powered on, initialization begins. The MDU displays the initialization progress bar. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 109: Initial Startup
● Set Output frequency correctly. Otherwise, loads may be affected and the UPS may not work properly. ● Set all battery parameters correctly based on site requirements. Battery parameter settings are critical to battery maintenance, battery lifespan, and UPS discharge time. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 110 Step 4 After you set parameters on the Settings Wizard screen, the system displays the Bypass mode and No battery alarms, which do not need to be handled. Other alarms need to be handled. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 111: Setting Parameters For Optional Components
Enable, and set BCB connection [OL] and Battery breaker [STA] to Enable. Figure 4-2 BCB connection settings ----End 4.1.3.2 Setting the T/H Sensor Context The ambient T/H sensor has been installed by referring to the installation section. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 113: Setting Parameters For The Backfeed Protection Card
WebUI: Choose System Settings > Comm. Settings > Batt Temp Sensor, and set Start address and Quantity. ----End 4.1.3.3 Setting Parameters for the Backfeed Protection Card Prerequisites A backfeed protection card is installed. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 114: Optional) Setting Parameters For The Bcb Box
Prerequisites The UPS is working in inverter mode. Context ● The UPS is set to non-ECO mode by default. Set the UPS to ECO mode when it is required. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 115 When the bypass is abnormal, the UPS transfers to inverter mode immediately. If the inverter is not started, the UPS stops supplying power when the bypass is abnormal, and the system may power off. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 116: Setting Hibernation Mode
On the WebUI, choose Monitoring > UPS System > Running Parameter > System Settings and set Paral sys hibernate to Enable. Set the module cycle hibernation period to an integer ranging from 1 to 100. The default value is 30. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 117 Set Module cycle hiber. period (d) to an integer ranging from 1 to 100. The default value is 30. Figure 4-8 Running Parameter NO TE Click Submit after setting parameters on the WebUI. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 118: Starting The Inverter
Step 3 Enter the correct user name and password and click Login. Step 4 On the WebUI, choose Monitoring > UPS System > Running Control, and click Inv. ON, and confirm the operation to start the inverter. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 119: Powering On Loads
To shut down the inverter on the Maintenance screen, tap System Info > Maintenance. If the inverter shuts down and the bypass is normal, the UPS transfers to bypass mode. The Bypass mode alarm is displayed on the LCD. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 120 Turn off the internal mains input switch, bypass input switch, and output switch of the UPS. Turn off the upstream mains input and bypass input switches for the UPS. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 121 ● If the inverter needs to shut down to transfer the UPS to bypass mode, check that the UPS has not generated an alarm and perform Step ● If you need to shut down the UPS, perform all of the preceding steps. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 122: Parallel System Commissioning
Loosen the captive screws on an ECM. Push the micro switch on the ejector lever. Pull the ejector lever outwards to remove the ECM from the subrack. Remove the ECM. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 123 Step 6 Remove the jumper caps from other UPSs in the same way. Step 7 Disconnect the ground cable of the ESD wrist strap, and remove the ESD wrist strap and ESD gloves. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 124: Starting A Parallel System
0570-002 BPM unit abnormal. In this case, you need to power off the rack to clear the alarm. Figure 5-3 Schematic diagram Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 125 If a single UPS is not powered off after commissioning, verify on the monitoring screen that EPO has been activated successfully. Step 3 Install parallel cables between parallel cabinets. Figure 5-4 Control cable connections in a parallel system of four UPSs Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 126 UPSs. Battery Settings: On the LCD, choose System Info > Settings > Battery Settings. Alternatively, on the WebUI, choose Monitoring > Battery System > Running Parameter > Battery Settings. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 127 UPSs. Perform the same operations on phases B and C. Complete the measurement between every two UPSs in the parallel system. If the phase sequence is correct and the Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 128: Shutting Down And Powering Off A Parallel System
Paral. Inv. ON on the LCD screen Common Functions. ----End 5.3 Shutting Down and Powering Off a Parallel System Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 129: Performing Epo
BSC systems) during startup, and change the settings under the guidance of maintenance engineers when needed. Set the master and slave BSC systems to master and slave modes respectively. Procedure Step 1 Connect BSC cables. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 130 On the LCD, choose System Info > Settings > System Settings and set BSC mode to Standard BSC. On the LCD, choose System Info > Settings > System Settings and set BSC master/slave mode to BSC slave system. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 131 UPS5000-E-(30 kVA-120 kVA)-FM User Manual 5 Parallel System Commissioning Step 5 Check that the RMS phase voltage difference between UPS systems is less than 5 ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 132: Routine Maintenance
● Check method: visual Monthly are taken in the inspection equipment room, such as ● Troubleshooting: rat guard and rat trap. Rectify the fault based on the acceptance criteria. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 133 Installation The equipment is installed ● Check method: visual Monthly properly and arranged inspection neatly, and screws are ● Troubleshooting: tightened. Rectify the fault based on the acceptance criteria. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 134 The inspection capacity through-current capacity ● Troubleshooting: After of cables is greater than the equipment is the switch specifications. powered off, replace the switches or cables. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 135 Signal cable ● The cables and ● Check method: visual Yearly insulation layer are inspection intact. ● Troubleshooting: ● Signal cable terminals Replace the cables. are securely connected. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 136 The three-phase load rate ● Check method: Visual Quarterly and output power factor inspection. Check the are recorded. system status on the LCD. ● Troubleshooting: Equalize the three- phase loads. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 137: Lead-Acid Battery Maintenance
Ambient Actual humidity: ______% ● Check method: Monthly humidity RH (5%–95% RH, non- Measure using a condensing) hygrothermograph. ● Troubleshooting: Check that the air conditioner runs properly. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 138 ● Check method: visual Yearly of the battery reliably connected to the inspection rack or cabinet ground bar in the ● Troubleshooting: equipment room, and the Tighten the screws. screws are tightened. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 139 The torque meets the requirements of the battery manufacturer. After checking that the battery screws meet the requirements, mark the screws for later check. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 140 ● Troubleshooting: of the battery Correct the parameter manufacturer. settings or rectify ● The battery operating battery operating temperature is lower temperature than the ambient abnormality. temperature plus 20°C. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 141 UPS. If the difference between the battery string voltage displayed on the UPS LCD and the measured value is greater than 1%, contact technical support. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 142: Testing Batteries
UPS LCD. ● Troubleshooting: View the alarm information on the LCD of the UPS and handle the alarm. 6.3 Testing Batteries 6.3.1 Lead-Acid Battery Test Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 143: Forced Equalized Charging Test
● The forced equalized charging test duration reaches the forced equalized charging protection time (12–24 h, 18 h by default). ● The UPS generates a battery overtemperature, overvoltage, or overcurrent alarm. ● A fault alarm is generated. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 144: Shallow Discharge Test
Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start next to Shallow Dis. Test to start a shallow discharge test. Figure 6-2 Starting a shallow discharge test Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 145: Capacity Test
Step 1 On the home screen of the LCD, choose System Info > Maintenance > Battery Maint. Step 2 Tap Start on the right of Capacity Test to start a capacity test. Figure 6-3 Starting a capacity test Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 146: Lithium Battery Test
Set Sched. shallow dis. test time and Sched. shallow dis. test interval as required. After setting is complete, the system will perform automatic shallow discharge tests based on the settings. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 147: Capacity Test
● The discharge voltage reaches the warning threshold (calculated in real time). ● The load ratio fluctuation exceeds 10%. ● A fault alarm is generated. 6.3.2.2 Capacity Test Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 148: Test Data Download
The test is complete when the minimum cell voltage reaches 2.65 V. Data about the most amount of energy discharged is stored once a month for 36 months. ----End 6.3.3 Test Data Download Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 149 On the WebUI, choose Query > Logs, choose logs that need to be exported from the Log drop-down list box, and click Query. Figure 6-7 Logs Choose logs that have been queried from the Log drop-down list box, and click Export. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 150: Troubleshooting
EOD voltage and 11.3 V/cell. For details about how to rectify common faults, see Table 7-1. If any unmentioned faults occur, see the alarm list or contact technical support. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 151 The buzzer buzzes, The bypass thyristor Replace the bypass bypass is and the fault is damaged. module. abnormal indicator is on. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 152 The bypass module Reduce the load, or experiences improve ventilation. overtemperature. NO TE For details about component replacement and maintenance involved in Troubleshooting and Alarm List, consult maintenance engineers. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 153: Faq
Otherwise, loads may power off. ● In maintenance bypass mode, the mains supplies power to the loads directly over the maintenance bypass. If the mains is not normal, the loads may power off. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 154 The Maint. breaker closed alarm is displayed in the alarm list, as shown in Figure 8-2. Figure 8-1 Turning on the maintenance bypass switch Figure 8-2 Maint. breaker closed alarm Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 155: Transferring From Maintenance Bypass Mode To Normal Mode
EPO button is turned on. Press the external EPO switch that connects to the dry contact card or remove the 4-pin terminal on the EPO port of the dry contact card. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 156: Clearing The Epo State
Viewing active alarms on the old WebUI Choose Monitoring > Active Alarms and check that the EPO alarm has been cleared. Step 4 Start UPS inverters. ----End 8.6 Exporting Data Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 157: Obtaining Active Alarm Details
Click Export and save the displayed webpage. 8.7 Obtaining Active Alarm Details Choose System Info > Alarms > Active Alarms on the LCD, and tap an alarm ID to view the alarm details. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 158: Spare Parts Authorization
Step 2 Obtain the authorization code by referring to the deployment guide. Step 3 On the Spare Parts Authorization screen, enter the obtained authorization code in the Service authorization code text box to authorize spare parts. ----End Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 159: Technical Specifications
Switch Specifications Maintenance bypass 690 V AC/250 A/3P switch Mains input switch 690 V AC/250 A/3P Bypass input switch 690 V AC/250 A/3P Output switch 690 V AC/250 A/3P Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 160: Environmental Specifications
EN/IEC 62040-2 EN/IEC 61000-4-6 Radiated susceptibility EN/IEC 62040-2 EN/IEC 61000-4-3 Electrical fast transient EN/IEC 62040-2 (EFT) IEC 61000-4-4 Surge protection EN/IEC 62040-2 IEC 61000-4-5 Power frequency magnetic IEC 61000-4-8 field Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 161: Mains Input Electrical Specifications
● THDi ≤ 5% (full non-linear load) Overvoltage category OVC II 9.6 Bypass Input Electrical Specifications Item Specifications Rated input voltage 380 V AC/400 V AC/415 V AC (line voltage) Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 162: Battery Electrical Specifications
Cold start In the case of a mains failure, batteries can start the UPS to power loads. Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 163: Output Electrical Specifications
● THDv ≤ 3% (100% non-linear load) Output PF Transfer time ● 0 ms (uninterruptible transfer) ● Interruptible transfer: ≤ 20 ms Output voltage unbalance Voltage unbalance: ±3%, phase unbalance: 120±2° Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 164: System Electrical Specifications
363.63 A) in the case of inverter output short- circuit. 9.9 System Electrical Specifications Item Specifications No-load loss 1 kW Power distribution system TN-C, TN-S, TN-C-S, TT ECO in a parallel system Supported Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 165: A (Optional) Tn-C System Application
If the TN-C system is adopted, short-circuit the input N and PE. The recommended cross-sectional area for the cable is 50 mm NO TE The following cable connections are for reference only. Figure A-1 Connecting the input N and PE Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 166: B User Interface
UPS5000-E-(30 kVA-120 kVA)-FM User Manual B User Interface User Interface NO TE For details, see the UPS5000-E Monitoring Module User Manual . Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 167: C Alarm List
UPS5000-E-(30 kVA-120 kVA)-FM User Manual C Alarm List Alarm List NO TE For details about alarms, see the UPS5000 Alarm Reference . Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 168: D Acronyms And Abbreviations
BBB-BOX battery bus bar box Controller Area Network Conformite Europeenne digital signal processing economy control operation emergency power off energy control module end of discharge fast Ethernet Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.
Page 169 THDi total distortion of the input current waveform THDv total harmonic distortion of output voltage uninterruptible power system Universal Serial Bus VRLA valve-regulated lead acid Issue 05 (2023-07-10) Copyright © Huawei Digital Power Technologies Co., Ltd.

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