Afag CR 12 Translation Of The Original Montage Instructions
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Afag CR 12 Translation Of The Original Montage Instructions

Rotary modules
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Rotary modules
CR 12 / CR 16 / CR 20
- Declaration of Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
„Translation" of the Original Montage Instructions
© Copyright by Afag Automation AG

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Summary of Contents for Afag CR 12

  • Page 1 Rotary modules CR 12 / CR 16 / CR 20 - Declaration of Incorporation - Module Information - Montage Instructions - Maintenance Instructions „Translation“ of the Original Montage Instructions © Copyright by Afag Automation AG...
  • Page 2 Non-compliance with this information can result in damage to property or light to medium personal injuries. NOTE Indicates general notes, useful operator tips and operating recommendations which don't affect safety and health of the personnel. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 3: Table Of Contents

    3.2.1 Technical data of the CR 16 Page 26 3.2.2 Dimensions drawing for CR 20 Page 27 3.2.3 Technical data of the CR 20 Page 28 3.2.4 Pneumatic schematically of CR-Module Page 29 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 4 4.1.0 Maintenance and servicing of the CR-Rotations module Page 41 4.1.1 Servicing Page 42 4.1.2 Accessories for the CR-Module Page 43 4.1.3 Trouble –shooting Page 45 4.1.4 Disassembly and repair Page 46 5.0.0 Disposal Page 47 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 5: 2006/42/Eg

    Lanz Beat, PM & Marketing-Services, Afag Automation AG Place, date: Huttwil, 21. Juli 2014 Siegfried Egli Markus Werro Head of HT Managing Director Afag Automation AG Afag Automation AG CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 6: Intended Use

    1.1.1 Intended use The rotary module series CR 12 / CR 16 / CR 20 is used for the rotary movement of rigidly mounted loads in non-explosion hazardous ambient and deployment conditions that are suitable for this module according to these Installation Instructions.

  • Page 7: Module Information

    NOTE Consider please! This leaflet should be read by every person who comes into contact with the module. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 8: Installation And Fastening Possibilities

    2.1.1 Installation and fastening possibilities CR 12 / CR 16 / CR 20 Installation from below Installation from the sides Installation from above, screwed Special screw CR 12 : M4x30, 50001374 Special screw CR16 / CR 20 : M6x36, 11005014...
  • Page 9 2.1.2 Centering bushings and hole matrix Hole matrix at the CR 12 / CR 16 / CR 20 Rotary module CR 12 CR 16/CR 20 Hole matrix 30mm Hole matrix 48mm, (30) Thread / bore hole 2xM4 Thread/bore 2xM6 hole Centering Ø...

  • Page 10: Tightening Torques For Bolts

    Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 11: Module Load Factors Cr

    2.1.4 Module load factors CR 12 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 12: Preferred Combinations Cr

    2.1.5 Preferred combinations CR 12 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 13: Module Load Factors Cr

    2.1.6 Module load factors CR 16 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 14: Preferred Combinations Cr

    2.1.7 Preferred combinations CR 16 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 15: Module Load Factors Cr 20

    2.1.8 Module load factors CR 20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 16: Preferred Combinations Cr

    2.1.9 Preferred combinations CR 20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 17: Montage Instructions

    Directive 206/42/EG, where appropriate. Name and address of the person authorised to compile the relevant technical documentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 18: Symbols

    3.1.2 General description This is an incomplete machine The series of the CR 12 / CR 16 / CR 20 Rotary module is used for the linear, smooth movement of rigidly mounted loads under the ambient and Installation conditions defined, see Technical data.

  • Page 19: Description Of The Module

    The CR is designed exclusively for the rotational movement in any required position with a torque of 0.45 Nm for CR 12 and 1.25 Nm for CR 16 and 2.2 Nm for CR 20 which, when handled, do not react in a way which could endanger persons, objects or the environment.

  • Page 20: Includes In The Delivery

    Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of improper changes or assembly, installation, operation, maintenance or repairs, Afag rejects all liability.

  • Page 21: Warranty

    Afag parts. *whichever comes first When repairs are carried out by the customer without prior training or instruction by Afag automation AG the warranty will become void. Any additional claims are excluded. 3.1.7 Areas of application...

  • Page 23: Dimensions Drawing For Cr

    3.1.8 Dimensions drawing for CR 12 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 24: Technical Data Of The Cr

    3.1.9 Technical data of the CR 12 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 25 3.2.0 Dimension drawing for CR 16 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 26 3.2.1 Technical data of the CR 16 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 27: Dimensions Drawing For Cr

    3.2.2 Dimensions drawing for CR 20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 28: Technical Data Of The Cr

    3.2.3 Technical data of the CR 20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 29 The CR module is equipped with 5 air connections depending on the direction of rotation. Upper half of module, 5 air connections, clockwise direction. Lower half of module, 5 air connections, counterclockwise direction CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 30: Pneumatic Schematically Of Cr-Module

    3.2.5 Pneumatic schematically for CR-Module Compressed air connection One-way restrictor Maintenance unit CR rotary module 4/2 (5/2) port directional control valve CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 31 3 5/3 Directional control valve 7 Flow control valve to damping of the intermediate position 4 One –way restrictor 3/2 Directional control valve NOTE Minimal compressed air quality to ISO 8573-1; 2010 (7-4-4) CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 32: Preparation For Start-Up

    Make sure that there are no persons or tools within the operating range of the module.  Carry out a test run at first at slow traverse speed, afterwards under operating conditions. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 33: Adjustment Of The Angle Rotation

    5. Turn the forward and backward position of the stop sleeve 3 at the hexagon of the stop sleeve until the end position is correct. 6. Tighten clamping of the stop sleeves by tightening the clamping screw 4. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 34: Rotation Angle Adjust

    3.2.8 Rotation angle adjust CAUTION If the angle of rotation is reduced by much more than 95° air may leak for constructional reasons. Turn the stop screw back to remove the leakage CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 35: Shock Absorber Adjust

    Please note: When removing or mounting a shock absorber ensure that the sealing ring fits close to the stop sleeve before tightening the locknut. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 36 At the CR-rotation modules with intermediate position must on the ZP-side exhaust throttle must be installed. With the throttle can the damping behavior of the intermediate position is be regulated will. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 37: As Two Intermediate Position Can Be Approached

    3.3.1 As two intermediate positions can be approached Position control: Sequence: Start at 0° (4 positions available) Position -90° -15° +20° +90° Legend: P1, P2, P3 = air connections 0 = Depressurized 1 = Pressure applied CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 38: Query Sensorik

    Polling of the stop positions is monitored by an LED on the initiator. If the LED switch status does not change during polling the Sensor is faulty and must be replaced! Magnetic field sensors PNP proximity switch (magnetic) Order No. 50033432 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 39: Mounting The Sensor

    3. Control test with rotating module if the sensor switches 4. Position of the rotary engine set 5. Sensor to the desired position 6. Sensor with the screw (3) tighten CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 40: Exchange Of The Sensors

    Two C-grooves each are also located on both sides of the intermediate module (CR - ZA). Here, the intermediate position(s) is (are) polled by one magnetic field sensor. CR - ZA CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 41: Maintenance Instructions

    4.0.0 Maintenance instructions 4.1.0 Maintenance and servicing of the CR 12/16/20 Rotary module compact CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts.

  • Page 42: Servicing

    Open guides and piston rods should be covered with a grease layer to avoid formation of rust. Recommendation: Clean and grease once a month! Afag standard: - Staburax NBU8EP (flat guides) - Blasolube 301 (piston rods) CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 43: Accessories For The Cr-Module

    4.1.2 Accessories for the CR 12/16/20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 44 Accessories Accessories of the CR 12 Item Order No. Special screw M4x30 mm 50001374 CR 12 Special screw M6x36 mm 11005014 CR 16 / CR 20 CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

  • Page 45: Trouble -Shooting

    4.1.3 Trouble -shooting Defective components are exclusively to be replaced by afag original spare parts. www.afag.com Fault Possible cause Fault clearance Module does not Compressed air not available Check connections rotate Module wrongly connected Check connections Stop position signal Stop screw misadjusted...

  • Page 46: Disassembly And Repair

    4.1.4 Disassembly and repair When the module is damaged it can be returned to Afag Automation AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts.

  • Page 47: Disposal

    Materials than cannot be recycled must be disposed off in accordance with the legal regulations. CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...
  • Page 48 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com CR 12 - CR 16 - CR 20 - BA-vers.3.2 gb.21.07.14.docx...

This manual is also suitable for:

Cr 16Cr 20Cr 16 zaCr 16 7 za

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