Afag CR 12 Translation Of The Original Montage Instructions
Rotary modules
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Also See for CR 12:
- Translation of the original montage instructions (48 pages) ,
- Assembly & operating instructions (59 pages)
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Summary of Contents for Afag CR 12
- Page 1 Rotary modules CR 12 / CR 16 / CR 20 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions „Translation“ of the Original Montage Instructions © Copyright by Afag Automation AG...
- Page 2 50112941 CR 16 7 ZA 50112945 Version of this documentation: CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630 Symbols: Assembly and initial start-up must be carried out by qualified Personnel only and according to these Montage instructions.
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Page 3: Table Of Contents
2.0.0 Module information .................... 7 2.1.0 Transport and storage (packing and unpacking) ..........7 2.1.1 Installation and fastening possibilities CR 12 / CR 16 / CR 20 ....... 8 2.1.2 Centering bushings and hole matrix ............... 9 2.1.3 Tightening torques for bolts ................11 2.1.4 Module load factors CR 12 ................ - Page 4 3.3.4 Mounting the sensor ..................40 3.3.5 Exchange of the sensor ................41 4.0.0 Maintenance instructions ................. 42 4.1.0 Maintenance and servicing of the CR 12/16/20 Rotary module compact ..42 4.1.1 Servicing ...................... 43 4.1.2 Accessories for the CR 12/16/20 ..............45 4.1.3 Trouble -shooting ..................
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Page 5: Ec Declaration For Incorporation (Document Original)
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil Place, date: Huttwil, 30.06.2019 Siegfried Egli Niklaus Röthlisberger Managing Director Producte Manager HT Afag Automation AG Afag Automation AG CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 6: Intended Use
1.1.1 Intended use The rotary module series CR 12 / CR 16 / CR 20 is used for the rotary movement of rigidly mounted loads in non-explosion hazardous ambient and deployment conditions that are suitable for this module according to these Installation Instructions. -
Page 7: Module Information
NOTE Consider please! This leaflet should be read by every person who comes into contact with the module. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 8: Installation And Fastening Possibilities Cr 12 / Cr 16 / Cr 20
2.1.1 Installation and fastening possibilities CR 12 / CR 16 / CR 20 Installation from below Installation from the sides Installation from above, screwed Special screw CR 12 : M4x30, 50001374 Special screw CR16 / CR 20 : M6x36, 11005014... -
Page 9: Centering Bushings And Hole Matrix
2.1.2 Centering bushings and hole matrix Hole matrix at the CR 12 / CR 16 / CR 20 Rotary module CR 12 CR 16/CR 20 Hole matrix 30mm Hole matrix 48mm, (30) Thread / bore 2xM4 Thread/bore 2xM6 hole hole Centering Ø... - Page 10 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630...
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Page 11: Tightening Torques For Bolts
Montage Instructions or have not been approved in writing by Afag Automation AG are not permitted. In case of improper changes or assembly, installation, operation and maintenance or repairs Afag rejects all liability. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 12: Module Load Factors Cr 12
2.1.4 Module load factors CR 12 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 13: Preferred Combinations Cr 12
2.1.5 Preferred combinations CR 12 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 14: Module Load Factors Cr 16
2.1.6 Module load factors CR 16 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 15: Preferred Combinations Cr 16
2.1.7 Preferred combinations CR 16 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 16: Module Load Factors Cr 20
2.1.8 Module load factors CR 20 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 17: Preferred Combinations Cr 20
2.1.9 Preferred combinations CR 20 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 18: Montage Instructions
EC directive: 2006/42/EC Standard: EN ISO 12100:2010 (German version) Agent: For the compilation of the technically relevant documents: Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 19: Symbols
3.1.2 General description This is an incomplete machine The series of the CR 12 / CR 16 / CR 20 Rotary module is used for the linear, smooth movement of rigidly mounted loads under the ambient and Installation conditions defined, see Technical data. -
Page 20: Description Of The Module
CAUTION The CR is designed exclusively for the rotational movement in any required position with a torque of 0.45 Nm for CR 12 and 1.25 Nm for CR 16 and 2.2 Nm for CR 20 which, when handled, do not react in a way which could endanger persons, objects or the environment. -
Page 21: Includes In The Delivery
When connecting compressed air for the first time make sure that all air throttles are closed. Aerate the system slowly. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 22: Warranty
Wear parts (e.g. shock absorbers) are not covered by the warranty. * The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted. The warranty will be voided in event of the following: ... -
Page 23: Dimensions Drawing For Cr 12
3.1.8 Dimensions drawing for CR 12 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 24: Technical Data Of The Cr 12
3.1.9 Technical data of the CR 12 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 25: Dimension Drawing For Cr 16
3.2.0 Dimension drawing for CR 16 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 26: Technical Data Of The Cr 16
3.2.1 Technical data of the CR 16 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 27: Dimensions Drawing For Cr 20
3.2.2 Dimensions drawing for CR 20 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 28: Technical Data Of The Cr 20
3.2.3 Technical data of the CR 20 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 29: Pneumatic Connections For Cr And Cr-Za Module
The CR module is equipped with 5 air connections depending on the direction of rotation. Upper half of module, 5 air connections, clockwise direction. Lower half of module, 5 air connections, counterclockwise direction CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 30: Pneumatic Schematically For Cr-Module
3.2.5 Pneumatic schematically for CR-Module Compressed air connection One-way restrictor Maintenance unit CR rotary module 4/2 (5/2) port directional control valve CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 31: Pneumatic Schematically For Cr-Za Module
7 Flow control valve to damping of the intermediate position 4 One –way restrictor 3/2 Directional control valve NOTE Minimal compressed air quality to ISO 8573-1; 2010 (7-4-4) CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 32: Preparation For Start-Up
Make sure that there are no persons or tools within the operating range of the module. Carry out a test run at first at slow traverse speed, afterwards under operating conditions. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 33: Adjustment Of The Angle Of Rotation
5. Turn the forward and backward position of the stop sleeve 3 at the hexagon of the stop sleeve until the end position is correct. 6. Tighten clamping of the stop sleeves by tightening the clamping screw 4. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 34: Rotation Angle Adjust
CAUTION If the angle of rotation is reduced by much more than 95° air may leak for constructional reasons. Turn the stop screw back to remove the leakage CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 35: Shock Absorber Adjust
The threaded sealing ring must be screwed onto the shock absorber. Pushing the threaded sealing ring over the shock absorber will damage the sealing lips and cause the module to leak. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... - Page 36 Please note: When removing or mounting a shock absorber ensure that the sealing ring fits close to the stop sleeve before tightening the locknut. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630...
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Page 37: Setting The Intermediate Position
At the CR-rotation modules with intermediate position must on the ZP-side exhaust throttle must be installed. With the throttle can the damping behavior of the intermediate position is be regulated will. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 38: As Two Intermediate Positions Can Be Approached
Position control: Sequence: Start at 0° (4 positions available) Position -90° -15° +20° +90° Legend: P1, P2, P3 = air connections 0 = Depressurized 1 = Pressure applied CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 39: Query Sensorik
Polling of the stop positions is monitored by an LED on the initiator. If the LED switch status does not change during polling the Sensor is faulty and must be replaced! Magnetic field sensors PNP proximity switch (magnetic) Order No. 50033432 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 40: Mounting The Sensor
3. Control test with rotating module if the sensor switches 4. Position of the rotary engine set 5. Sensor to the desired position 6. Sensor with the screw (3) tighten CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 41: Exchange Of The Sensor
Two C-grooves each are also located on both sides of the intermediate module (CR - ZA). Here, the intermediate position(s) is (are) polled by one magnetic field sensor. CR - ZA CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 42: Maintenance Instructions
Under the following conditions is the CR-rotary module maintenance free: Clean workshop atmosphere No splash water No dust and fumes caused by abraison or processes Ambient conditions according the technical catalog CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 43: Servicing
Module inserts for ionized air environments (e.g. in case of high- voltage procedures such has corona processes) Open guides and piston rods should be covered with a grease layer to avoid formation of rust. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... - Page 44 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630...
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Page 45: Accessories For The Cr 12/16/20
4.1.2 Accessories for the CR 12/16/20 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 46: Trouble -Shooting
Shock absorber faulty Replace shock absorber Shock absorber not installed Install shock absorber Exhaust air throttle faulty Replace exhaust air throttle Lifting speed to high Adjust exhaust air throttle CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... -
Page 47: Disassembly And Repair
4.1.4 Disassembly and repair When the module is damaged it can be returned to Afag Automation AG for repair. CAUTION The module may only be disassembled when the system is aerated and deactivated. If pneumatic connections are disconnected when they are under pressure, this may result in serious personal injury due to fast movements of moving parts. -
Page 48: Disposal
Materials than cannot be recycled must be disposed off in accordance with the legal regulations. CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630... - Page 49 CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630...
- Page 50 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Switzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630...
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