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Circutor RAPTION 50 Series Installation Manual

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RAPTION 50 Series & RAPTION 100
INSTALLATION GUIDE
(M186A01-03-23A)

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Summary of Contents for Circutor RAPTION 50 Series

  • Page 1 RAPTION 50 Series & RAPTION 100 INSTALLATION GUIDE (M186A01-03-23A)
  • Page 2 RAPTION 50 & RAPTION 100 Installation Guide...

  • Page 3: Disclaimer

    CIRCUTOR S.A.U. reserves the right to make modifications to the device or the unit specifications set out in this instruction manual without prior notice. CIRCUTOR S.A.U. on its web site, supplies its customers with the latest versions of the device speci- fications and the most updated manuals.
  • Page 4 All other product names or trademarks are properties of their respective owners. CIRCUTOR reserves the right, in its discretion, to make any amendments, corrections or changes to this manual and its contents at any time, without obligation to give prior notice.

  • Page 5: Table Of Contents

    RAPTION 50 & RAPTION 100 Contents Disclaimer ............................3 Revision log ............................3 Contents ............................5 1.- So, hello! ..............................6 2.- Before the installation ..........................8 A.- Important Safety Instructions .................... 8 B.- Electrical wiring considerations ..................9 C.- Important Electrical Safety Instructions .................10 D.- EVSE Classification ......................11 E.- Supply and storage ......................

  • Page 6: So, Hello

    It is mandatory to follow the basic security information supplied in this manual to ensure safe and proper installation. Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCUTOR is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...
  • Page 7 RAPTION 50 & RAPTION 100 General • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851- 1, IEC 61851-21-2 and IEC 61851-23). • Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors and vehicles inlets, Conductive charging of electric vehicles (IEC 62196-1, IEC 62196-2 and IEC 62196-3).

  • Page 8: Before The Installation

    IEC 61851-1. for users (broken plugs, caps that don’t close...). • Do not modify this device. If modified, • Use only CIRCUTOR supplied spare CIRCUTOR will reject all responsibility parts. and the warranty will be void. • Do not use this product if the...

  • Page 9: B Electrical Wiring Considerations

    RAPTION 50 & RAPTION 100 B Electrical wiring considerations Take into consideration this section before start wiring con- nections of the Charge Point. 1.- INPUT POWER SUPPLY The input power supply line for the Charge Point must be hardwired from a dedicated power transformer or generator and not by LV overhead power lines.

  • Page 10: C Important Electrical Safety Instructions

    RAPTION 50 & RAPTION 100 C Important Electrical Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely.

  • Page 11: D Evse Classification

    RAPTION 50 & RAPTION 100 D EVSE Classification Classification of the unit according to the IEC 61851-1:2017: 1 — Power supply Input • EV supply equipment connected to AC supply network • Permanently connected 2 — Power supply Output • AC and DC EV supply equipment 3 —...

  • Page 12: E Supply And Storage

    Note: If any damage caused by the forwarder is not indicated in the delivery note during the receipt of Charge point, CIRCUTOR will not be held responsible for the cost of repair/replacement. You must find inside on the box, the foundation kit, the decorative front and rear panels and two cardboard boxes, one of then with the connectors inside and the other with the rest of material, such as keys, identification cards, installation manual, etc.
  • Page 13 RAPTION 50 & RAPTION 100 What’s included: Installation guide Charge Point Installation Guide CirCarLife RFID Mifare Card 4x Allen screw Acces door Key Foundation Kit Tool to unlock manually AC plug Note: Depending on the model, the elements in the package can vary. 2 .

  • Page 14: F Unloading And Handling

    RAPTION 50 & RAPTION 100 F Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support.
  • Page 15 RAPTION 50 & RAPTION 100 Installation Guide...

  • Page 16: Dimensions And Overview

    RAPTION 50 & RAPTION 100 Dimensions and Overview A Dimensions Units specified in millimetres. Installation Guide...

  • Page 17: B Overview

    RAPTION 50 & RAPTION 100 B Overview Description Cover Decorative front panel CCS light beacon Emergency button CHAdeMO light Exit AC cable Decorative rear panel RFID reader beacon AC light beacon Handle 4G Antenna Air inlet unit CHAdeMO connector CHAdeMO holder Air outlet unit Power M.

  • Page 18: Installation

    RAPTION 50 & RAPTION 100 Installation A Minimum distances When installing the Charge point, respect the minimum distances space for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. •...

  • Page 19: B Fixing

    RAPTION 50 & RAPTION 100 B Fixing The purpose of this chapter is the technical definition and basic requirements for implementing the base and fixing the Charge Point. • The unit is adequate for indoor and outdoor installation • It is shown two different options to install the Charge Point: using the provided foundation kit or using a non included injection mortar.
  • Page 20 RAPTION 50 & RAPTION 100 TEMPLATE DIMENSIONS Units specified in mm. Installation Guide...
  • Page 21 RAPTION 50 & RAPTION 100 Place the foundation bolts into the template using the provided nuts with the help of a 24mm • open-end wrench. Take into consideration the following measures. Installation Guide...
  • Page 22 RAPTION 50 & RAPTION 100 Units specified in millimetres. Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the charger • Once the kit is assembled, it must be placed in the ground. If the Charge Point has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 23 RAPTION 50 & RAPTION 100 H = 160 mm. Installation Guide...
  • Page 24 RAPTION 50 & RAPTION 100 FOUNDATION MEASUREMENTS Orientational Foundations For RAPTION Foundation size Type of terrain Ck (kg/cm Comments (Az x Bz x Hz) cm For example vegetal not compact SOFT 110 x 60 x 65 terrain For example mix vegetable land with COMPACT 110 x 55 x 55 engraved compactors...
  • Page 25 RAPTION 50 & RAPTION 100 2 . - I N J E C T I O N M O R TA R In specific cases where it is not necessary to dig a trench to install the power cables, it is possible to install an alternative fixing method instead of the foundation kit provided.
  • Page 26 5.- Place the Charge Point using the anchor rod introduced and tighten the washer. Notes: 1.- The calculations described above are as a reference use only. If necessary, ask CIRCUTOR Support Department sat@circutor.com in order to download the original report regarding fixing the Charge Point.
  • Page 27 RAPTION 50 & RAPTION 100 Installation Guide...

  • Page 28: C Opening

    RAPTION 50 & RAPTION 100 C Opening • Left door: Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction. Installation Guide...
  • Page 29 RAPTION 50 & RAPTION 100 • Right door: Step 1 Steps: 1- Push on the round metallic button placed behind to the mechanic lock. On the top and bottom part of the Right door. Installation Guide...

  • Page 30: D Placing

    RAPTION 50 & RAPTION 100 D Placing In order to place the Charge point in its definitely place, please follow next steps: 1 . - R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The charge point is mounted on a pallet so as to do a safe transport.
  • Page 31 RAPTION 50 & RAPTION 100 2 . - P L A C I N G T H E C H A R G E P O I N T T O T H E F I N A L L O C AT I O N Once the Charge point is free from the pallet, there are three options to move it to the final location.
  • Page 32 RAPTION 50 & RAPTION 100 Step 4 > 550 mm < 60º Step 5 Step 6 Steps: 4- Hold the sling to the eyebolts, raise the Charge point and placed on the final location. 5- Screw the 4 x M16 nuts with washers on the threaded rods already installed on the base (with a tightening torque of 80 Nm).
  • Page 33 RAPTION 50 & RAPTION 100 b) Move the Charge point with manual forklift or forklift truck . Step 1 Step 2 Steps: 1- Remove the decorative rear panel. Pull outward the metal flange (on both sides). 2- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 560 mm For both cases:...

  • Page 34: E Wiring

    RAPTION 50 & RAPTION 100 E Wiring Regardless of the electrical power line characteristics, be sure to supply to the Charge Point with the necessary electrical features specified on the model-identification plate, such as supply voltage, grid frequency and required apparent power. In the case that the power line characteristics are different from those required, it is mandatory to adapt that in order to meet this requirement.
  • Page 35 In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, CIRCUTOR will reject any warranty claim against the unit: Step 1...
  • Page 36 CIRCUTOR will reject any warranty claim against the unit: In this case, the metal plate is composed on two parts, the first one which is static, and the second one which mobile.
  • Page 37 RAPTION 50 & RAPTION 100 After connecting correctly the cables, move the mobile plate frontwards to the original position making sure that there are no open spots between the two plates. While pressing firmly, introduce the screws indicated in the next picture to make sure that the system is fixed.
  • Page 38 RAPTION 50 & RAPTION 100 Power input connection - Connecting cable - RAPTION 50: 400V Models Power input Max. Torque 13 Nm See Notes Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according with the power of the charge point (Max.
  • Page 39 RAPTION 50 & RAPTION 100 RAPTION 50 - 400V Models CCS2 CCS2 T2C32 CCS2-CHA T2C32 MODELS CCS2-CHA T2C63 CCS2 CHA CCS2 T2S32 CCS2-CHA T2S32 Minimum recommended 25 mm 50 mm 50 mm 70 mm cable cross sectional area Maximum cable cross 95 mm 95 mm 95 mm 95 mm sectional area This is the minimum recommended cable cross sectional area for the maximum AC input current (see data-...
  • Page 40 RAPTION 50 & RAPTION 100 Power input connection - Connecting cable - RAPTION 50 : 480V Models Max. Torque 13 Nm See Notes POWER CIRCUIT Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according with the power of the charge point (Max.
  • Page 41 RAPTION 50 & RAPTION 100 CONTROL CIRCUIT Notes: 4- Use a phillip screwdriver in order to connect the electric terminals. The maximum tightening torque has to be 5 Nm. 5- Follow the label under the circuit breaker, connect the cables to the left and right terminal, the terminals of the middle must be free.
  • Page 42 RAPTION 50 & RAPTION 100 Power input connection - Connecting cable - RAPTION 50 HV /RAPTION 50 EVO Max. Torque 20 Nm See Notes Installation Guide...
  • Page 43 Install according to RAPTION 100 model specifications table (see below Power input connection - Connecting cable - RAPTION 100 section). When using RAPTION 50 HV/ RAPTION 50 EVO power input wiring connection with 100kW power, CIRCUTOR will reject any warranty claim against the unit. Installation Guide...
  • Page 44 RAPTION 50 & RAPTION 100 Power input connection - Connecting cable - RAPTION 100 : 400V Models Max. Torque 20 Nm See Notes Use also this connection and sectional area when RAPTION 50 EVO upgraded up to 100kW. Installation Guide...
  • Page 45 RAPTION 50 & RAPTION 100 Notes: 1- It is highly recomened to move the power supply wiring insertion to the right, in order to aling the cables with its connection to the terminal block. 2- Use the M10 screw and washer provided in order to connect the electric terminals. The maximum tightening torque is 20Nm.
  • Page 46 RAPTION 50 & RAPTION 100 Power input connection - Connecting cable - RAPTION 100: 480V Models 480 V 208-240 V POWER INPUT POWER INPUT 208 - 240 V 480 V 480 V Control Circuit Power Circuit Power Circuit Max. Torque L2 L1 5 Nm Max.
  • Page 47 RAPTION 50 & RAPTION 100 POWER CIRCUIT Notes: 3- Use the M10 screw and washer provided in order to connect the electric terminals. The maximum tightening torque is 20Nm. 4- Use a M10 metallic electric terminal aligned with the required cable cross section according to the power of the Charge Point (Max.
  • Page 48 RAPTION 50 & RAPTION 100 Charge Point Ethernet connection - RAPTION 50 / RAPTION 50 HV / RAPTION 50 EVO / RAPTION 100: In case of the Charge Point is decided to be connected via Ethernet, it is necessary to install a switch device (recommended a 5-port 10/100 Mbps Ethernet switch, code 490514).

  • Page 49: F Verification

    Check for abnormal noise while charging a vehicle. G How to use and configure In order to use and configure Charge Point there is an Instruction Manual that can be downloaded from our website in the following link: http:/ /circutor.es/es/productos/recarga-inteligente-para-vehiculos-electricos/recarga-exterior- de-vehiculos-electricos/serie-RAPTION-detail#documentaci%C3%B3n Installation Guide...

  • Page 50: H Personal Protective Equipment (Ppe)

    RAPTION 50 & RAPTION 100 H Personal Protective Equipment (PPE) It is mandatory that all technical employees wear the following Personal Protective Equipment. It must be used for any electrical task such as the service and maintenance of the Charging Station. INSULATING SAFETY SHOES INSULATING GLOVES Class 0: 1000V...
  • Page 51 RAPTION 50 & RAPTION 100 Installation Guide...

  • Page 52: Technical Data

    RAPTION 50 & RAPTION 100 Technical Data A RAPTION 50 GENERAL DATA Display HMI 8" colour antivandal touch screen Light beacon RGB Colour indicator ISO / IEC 14443-1/2/3 RFID reader MIFARE Classic CONNECTIVITY Ethernet 10/100BaseTX (TCP-IP) Wireless Comunication EU 4G LTE / GPRS / GSM / WiFi Hotspot Interface protocol OCPP 1.5 or OCPP1.6J ENVIRONMENTAL CONDITIONS...
  • Page 53 RAPTION 50 & RAPTION 100 ELECTRICAL DATA Power supply 3P+N+PE Model for 480 V mains: 3P+N+PE Power supply III Voltage range 400 V~ ± 10% Model for 480 V mains: 480/277 V~ ± 10% Voltage range III Model for 480 V mains: Power supply II Model for 480 V mains: 208-240 V~ ±...
  • Page 54 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS RAPTION 50 - 400V Models MODELS CCS2 CCS2 CHA CCS2 T2C32 CCS2 T2S32 Maximum AC input 76 A (38 A 76 A (38 A 108 A (70 A 108 A (70 A (13) (13) (13) (13)
  • Page 55 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS (Continuation) RAPTION 50 - 400V Models MODELS CCS2-CHA T2C32 CCS2-CHA T2S32 CCS2-CHA T2C63 Maximum AC input 108 A (70 A 108 A (70 A 138 A (101 A (13) (13) (13) current Required power supply 75 kVA (48 kVA 75 kVA (48 kVA 96 kVA (70 kVA...
  • Page 56 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS RAPTION 50 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 Maximum AC input 76 A 76 A 108 A current Required power supply 53 kVA 53 kVA 75 kVA capacity DC: 50 kW(@400Vdc) Maximum output 50 kW (@400Vdc) 50 kW (@400Vdc)

  • Page 57: B Raption 50 Hv /Raption 50 Evo

    RAPTION 50 & RAPTION 100 B RAPTION 50 HV /RAPTION 50 EVO GENERAL DATA Display HMI 8" colour antivandal touch screen Lights for status indication RGB Colour indicator ISO / IEC 14443-1/2/3 RFID system MIFARE Classic CONNECTIVITY Ethernet 10/100BaseTX Interface protocol OCPP 1.5 or OCPP1.6J Wireless Comunication EU 4G LTE / WiFi Hotspot / GPRS / GSM...
  • Page 58 RAPTION 50 & RAPTION 100 ELECTRICAL DATA Power supply 3P+N+PE Voltage range 400 V~ ± 10% Power factor > 0.98 Efficiency 95 % at nominal output power Frequency 50/60 Hz Electrical protections Main breaker disconnection EN 50470-1 and EN 50470-3 (MID European standards) AC electrical meter or IEC 62052-11 Overcurrent protection...
  • Page 59 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS RAPTION 50 HV / RAPTION 50 EVO - 400V Models RAPTION 50 HV Power output DC of 50 kW (non upgradable). RAPTION 50 EVO Power output DC of 50 kW (upgradable up to 100 kW). MODELS CCS2 CCS2 CHA...
  • Page 60 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS (Continuation) RAPTION 50 HV / RAPTION 50 EVO - 400V Models MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 108 A 108 A 108 A current Required power supply 75 kVA 75 kVA 75 kVA capacity...

  • Page 61: C.- Raption 100

    RAPTION 50 & RAPTION 100 C RAPTION 100 GENERAL DATA Display HMI 8" colour antivandal touch screen Lights for status indication RGB Colour indicator ISO / IEC 14443-1/2/3 RFID system MIFARE Classic CONNECTIVITY Ethernet 10/100BaseTX Interface protocol OCPP 1.5 or OCPP1.6J Wireless Comunication EU 4G LTE / WiFi Hotspot / GPRS / GSM ENVIRONMENTAL CONDITIONS...
  • Page 62 RAPTION 50 & RAPTION 100 ELECTRICAL DATA Power supply 3P+N+PE Model for 480 V mains: 3P+N+PE Power supply III Voltage range 400 V~ ± 10% Model for 480 V mains: 480/277 V~ ± 10% Voltage range III Model for 480 V mains: Power supply II Model for 480 V mains: 208-240 V~ ±...
  • Page 63 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS RAPTION 100 - 400V Models MODELS CCS2 CCS2 CHA CCS2 T2C32 Maximum AC input 160 A 160 A 192 A current Required power supply 110 kVA 110 kVA 132 kVA capacity Maximum output DC: 100 kW DC: 100 kW DC: 100 kW(@400Vdc)
  • Page 64 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS (Continuation) RAPTION 100 - 400V Models MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 192 A 192 A 192 A current Required power supply 132 kVA 132 kVA 132 kVA capacity DC: 100 kW (@400Vdc) Maximum output DC: 100 kW (@400Vdc)
  • Page 65 RAPTION 50 & RAPTION 100 MODELS SPECIFICATIONS RAPTION 100 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 Maximum AC input 160 A 160 A 192 A current Required power supply 110 kVA 110 kVA 132 kVA capacity DC: 100 kW(@400Vdc) Maximum output DC: 100 kW (@400Vdc) DC: 100 kW (@400Vdc)
  • Page 66 RAPTION 50 & RAPTION 100 Installation Guide...

  • Page 67: Need Help

    CIRCUTOR guarantees its products against any manufacturing defect for two years after the delivery of the devices. CIRCUTOR will repair or replace any defective factory product returned during the guar- antee period. • No returns will be accepted and no device will be repaired or replaced if it is not accompanied by a report indicating the defect detected or the reason for the return.
  • Page 68 CIRCUTOR S.A.U. Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www. circutor.com central@circutor.com...

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Raption 100

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