Circutor Raption Series Service Manual
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Circutor Raption Series Service Manual

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Raption Series
SERVICE MANUAL
(M186C01-03-21B)

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Summary of Contents for Circutor Raption Series

  • Page 1 Raption Series SERVICE MANUAL (M186C01-03-21B)

  • Page 2: Disclaimer

    CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications set out in this instruction manual without prior notice. CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device specifica- tions and the most updated manuals.
  • Page 3 C O P Y R I G H T I N F O R M AT I O N This document is copyrighted, 2021 by CIRCUTOR. All rights are reserved. CIRCUTOR. reserves the right to make improvements to the products described in this manual at any time without notice.

  • Page 4: Table Of Contents

    Raption Contents Disclaimer..............................2 Revision Log .............................2 Contents ..............................4 1. So, hello! ...............................6 2. Features ..............................8 A. Main features ...........................8 B. Dimensions .............................10 C. Components overview ........................11 3. Control devices............................26 A. PC Screen (HMI)..........................26 B. Mode 4 Board..........................29 C. CCS Board............................32 D.
  • Page 5 Raption B. Log files............................68 C. Decoding the error.........................70 D. Error code in remote........................78 E. Communication errors........................80 F. OCPP Errors.............................81 G. Power modules errors........................87 8. Maintenance............................90 9. Annexes...............................94 10. Technical Data..........................96 A. Raption 50 .............................96 B. Raption 50 HV / Raption 50 EVO / Raption 100 ................102 Need help ? ............................111 Guarantee .............................111 Service Manual...
  • Page 6 Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCUTOR is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...

  • Page 7: So, Hello

    (broken connectors, caps that don’t close...). • Do not modify the Charge Point. If modified, CIRCUTOR will reject all • Use only CIRCUTOR supplied spare parts. responsibility and the warranty will be void. • Do not use this product if the enclosure or the EV connector is broken, cracked, •...

  • Page 8: Features

    Raption Main features Service Manual...
  • Page 9 Raption Features 1- Cover Exit AC cable 3- AC light beacon 4- CHAdeMO connector 5- Air inlet 6- Air outlet 7- Decorative front 8- Decorative rear 9- Handle 10- CHAdeMO panel panel holder 11- CCS holder 12- AC holder or 13- CCS light beacon 14- CHAdeMO light 15- Antenna...

  • Page 10: Dimensions

    Raption Dimensions • Units specified in millimeters: Service Manual...

  • Page 11: Components Overview

    Raption Components Overview Inside the Charge Point it is possible to differentiate four main parts. In the upper part there are the electronic boards, the electrical protections and the electrical actuators. In the medium part there are the power modules. In the lower part there is the power input supply section and the last important part is in both doors.
  • Page 12 Raption 1 . A — E L E C T R O N I C B O A R D S , E T C R a p t i o n 5 0 Service Manual...
  • Page 13 Raption 1- DC Contactor. 12Vdc. 120A 2- Diode rectifier 162A (E6.1) 3- Fuse holder 1pole 14x51 (KM7.1/KM7.2/KM8.2/KM8.3) with forced ventilation (M6.1) (F6.1/ F6.2/F6.3/F6.4) 4- Emergency button (S9.1) 5- Isolation protection device 6- Heater with fan 400W (B15.1) (M13.3) 7- Ceramic fuse 5x20 1A 8- Miniature circuit breaker 4 9- Conctactor 10A/230VAC (F3.1/F3.2/F3.3/F3.4)
  • Page 14 Raption 1 . B — E L E C T R O N I C B O A R D S , E T C R a p t i o n 5 0 H V, R a p t i o n 5 0 E V O A N D R a p t i o n 1 0 0 7 17 7 15...
  • Page 15 Raption 2- Diode rectifier 380A (E9.1) 3- Fuse holder (F9.1/ F9.2/ 1- DC Contactor. 12Vdc. 200A with forced ventilation (M9.1/ F9.3/F9.4) (KM10.2/KM10.3/KM11.2/KM11.3) M9.2) F9.2 and F9.4 not included in Raption 50 HV model 4- Emergency button (S12.1) 5- Isolation protection device 6- Heater with fan 400W (B19.1/B19.2) (M16.5)
  • Page 16 Raption 2 — P O W E R M O D U L E S Depending on the model of Raption chosen, are assembled power modules of 12,5kW in Raption 50 and power modules of 25kW in Raption 50 HV, Raption 50 EVO and Raption 100.
  • Page 17 Raption Upper power modules (A5.1/ 3- Lower power modules (A5.3/ A5.2) for Raption 50 A5.4) for Raption 50 1- Filters kit 2- Upper power modules (U6.1/ 3- Lower power modules (U7.1/ U6.2) for Raption 50 HV, Raption U7.2) for Raption 50 HV, Raption 50 EVO and Raption 100 50 EVO and Raption 100 6- Centrifugal fan for power...
  • Page 18 Raption 3 . A — C I R C U I T B R E A K E R R a p t i o n 5 0 1- Current transformer TC5 100/5 2- Switch disconnector 3 poles 3- Ground terminal block (T3.3/ T3.4/ T3.5) for MID AC Meter - + neutral 160A(F3.1).
  • Page 19 Raption 3 . B — C I R C U I T B R E A K E R R a p t i o n 5 0 H V, R a p t i o n 5 0 E V O A N D R a p t i o n 1 0 0 1- Differential circuit breaker 16A 2- Switch disconnector 3 poles...
  • Page 20 Raption 4 — L E F T D O O R On the left door it is placed the CHAdeMO and CCS holders and beacon lights. Optionally, locking system can be included too. When using a unit with ‘Mechanical connector locking’ accesory at DC holders, is not possible to pull back the connectors from holders until user has shown RFID card and selected the connector he wants to charge with.
  • Page 21 Raption 5 — R I G H T D O O R Common for all Raption models Only for Raption 50 HV, Raption 50 EVO and Raption 100 1- Router (A12.2) for 2- PC Screen (A12.1) for Raption 3- RFID card reader (B12.1) for Raption 50 Raption 50 1- Router (A15.2) for...
  • Page 22 Raption 6- Communications module for 4- RCBO 1P+N 10A 30mA 5- Service schuko (E14.1) CEM energy meters (P4.2) class A (Q14.1) 7- Three-phase MID energy meter. Indirect measurement 5(10)A (P4.1) Service Manual...
  • Page 23 Raption 6 — B L O C K D I A G R A M Service Manual...
  • Page 24 Raption 7 — C O M M U N I C AT I O N S S C H E M E Find in the next scheme all the components communicating via TCP/IP Ethernet and its respectives IPs. As there are IPs already in use, when connecting a service terminal (laptop) to the charging station use DHCP or work with static IP 192.168.1.90.
  • Page 25 Raption Service Manual...

  • Page 26: Control Devices

    Raption PC Screen (HMI) The PC screen (HMI) and the RFID reader are located at the right door. Normally, at the RJ45 port it is connected the Ethernet cable coming from the router when it is installed. However, it is also here where the Service PC should be connected when Charing Station has to be configured.
  • Page 27 Raption Control devices Electrical scheme Screen has two RS485 connectors. In one of them there is the RFID reader and the other there is a bus of communications with many devices. RS485 Connector 1: RS485 Connector 2: • Mode 4 •...
  • Page 28 Raption Update Screen can be updated from the Setup Webpage. Find the details of the procedure in the Instruction Manual. Firmware file can be obtained from the Expert Area. Service Manual...

  • Page 29: Mode 4 Board

    Raption Mode 4 Board Mode 4 board is controlling the communications of the Charging Station with the Electric vehicle. Also, most of the alarms like the emergency button, isolation protectors or clixon are managed by this board. Item Name Function Power supply connector, 12Vdc Inputs for Emergency, VCC;...
  • Page 30 Raption Enable/disable power modules output Outputs doe Bender test, lock CCS, precharge, heater. Outputs for diode fan, modules. RS485-1-M communications with isolation detector device RS485-2-S Communications with the screen CAN 1 communications with CHAdeMO cable CAN 2 communications with Expansion board Input thermostats from CCS cable Relay output CHA cable and CCS contactor Relay output CHA contactor and CHA lock...
  • Page 31 Raption Electrical scheme Update Mode 4 board is updated automatically by the Screen. So, when Screen is updated, both components are getting a new firmware version, each one its corresponding. Check in the previous point, the procedure to update the Screen and find the necessary files in the Expert Area.

  • Page 32: Ccs Board

    Raption CCS Board This board is in charge of the communications of the CCS connector. It works as a bridge between the EV and the Mode 4, translating the communications from PLC to CAN pro- tocol. Item Name Function Ethernet port for communications Car connector communications (CP) This board has a default IP which cannot be changed: 192.168.1.10.
  • Page 33 Raption Electrical scheme Update There is a specific guide explaining the procedure to update this board. It can be updated manually following the steps described in the guide "How to update CCS board IoTecha M2ievse" which can be found in the Expert Area. Additionally, remote upgrade via Screen firmware update, same as the Mode 4 board, is expected to be implemented soon.

  • Page 34: Mode 3 Device

    Raption Mode 3 Device Mode 3 Charge Controller (A6) is responsible for conducting the Mode 3 communications and allows charging electrical vehicle as defined by IEC 61851 for AC side. Communication to the device is only possible via RS485 communications through inputs 1 and 2.
  • Page 35 Raption Operation LEDs • Ready LED (green): Electric car has been detected. • Charge LED (yellow): Power contactor is closed and the vehicle is being charged. • Error LED (red): Proximity error or ‘E’ status request. • CPU LED (red): Device powered ON •...

  • Page 36: Disconnector

    Raption Disconnector Main disconnector, located in the bottom of the charger. These devices isolates the Charging Station from the grid. The disconnector for Raption 50 HV, 50 EVO and Raption 100 not only is a circuit breaker, it also protects against overcurrents and short-circuits.

  • Page 37: Protection Devices

    Raption Protection devices Composed by a compact system that includes a current transformer and differential relay that activates when current leakage is detected. There are two of them installed, one in the AC circuit and another one in the DC circuit (before the AC/DC converters).

  • Page 38: Mcbs

    Raption MCBs There are few MCBs in the Raption protecting components from overcurrents and over- temperatures in the cables. AC Circuit: Model for Raption 50 Model for Raption 50 HV, Raption 50 EVO and Raption 100 Service Manual...
  • Page 39 Raption Power Modules: Model for Raption 50 Model for Raption 50 HV, Raption 50 EVO and Raption 100 Note: Q7.1 and Q7.2 not included in Raption 50 HV. Service Manual...

  • Page 40: Rcbos

    Raption RCBOs There are three RCBOs in the Raption protecting the Auxiliary branches. From the left to the right: • Service Schuko • Ventilation / Heater • Main supply Service Manual...

  • Page 41: Backflow Diode And Clixon

    Raption Backflow diode and Clixon Backflow diode protects the internal components of the Raption from any current that could come from the oposite side, from the EV to the Charging Station. This may occur in case there is a problem balancing the voltages, either on the EV or in the Charging Station side.
  • Page 42 Raption Electrical scheme Backflow diode is located just after the power modules, when positive and negative wire are collected, and before the output contactors. And in the next picture: • Fan, managed by the Expansion board • Clixon system, that sends an alarm to the Main board if there is a temperature error. Service Manual...

  • Page 43: Transient Surge Protector

    Raption Transient surge protector The charging station can be equipped with four pole transient surge protector as an opcional protection. It has four interchangeable cartridges based on varistor. Also, it is equipped with a visual indicator and a remote indicator. Remote indicator is not integrated, so make sure visually that the status of the cartridges is correct during maintenance tasks.

  • Page 44: Isolation Protection Device

    Raption Isolation protection device The ISOMETER monitors the insulation charging stations for electric vehicles for DC be- tween 0 and 1100Vdc. This device protects both DC connectors in the output side. It is measuring constantly the resistance between positive wire to the ground and negative wire to the ground. If the resistance value is very low it will generate an alarm as it is needed a high value to keep the safety.
  • Page 45 Check the Annexes to find the configuration steps in case service staff has to do the settings manually. When device is configured via software, ask sat@circutor.com to get the necessary files. Additional function Bender does not only work as an Isolation Protector. It has a secondary function.
  • Page 46 Raption Electrical scheme Raption 50 scheme Raption 50 HV, Raption 50 EVO and Raption 100 scheme Service Manual...
  • Page 47 Raption Service Manual...
  • Page 48 Raption Raption series is divided internally into 5 different circuits: Main branches: Auxiliar branches: • • Supply of internal compo- nents. • • Heater/Ventilation • Service schuko Service Manual...

  • Page 49: Other Components

    Raption Other components Heater system The heater system is managed by the Mode 4 board. Depending on the temperature measured by the board, heater will be activated when necessary in orden to keep the temperature over the minimum values. The objective is to keep the unit over -15ºC. So heater will be activated previously in order to avoid reaching this value.
  • Page 50 Raption The thermostat is configured at -15ºC. If temperature is lower than this value, contactor will open. When K13.3 contactor opens, it does two functions simltaneously: 1 — Disconnects the supply of the internal components. 2 — Activates the heater. So, as a result, when the Charging Station is powered and the environmental temper- ature is lower than -15ºC this system is activated.

  • Page 51: Ventilation System

    Raption Ventilation system Raption is equipped with some fans in order to keep a safe temperature through differ- ent sections of it. There are 4 fans in the Charge Station: 1.- On the roof. 2.- On the Backflow diode. 3.- In the Power modules section. 4.- In the A8 screen (this component was not originally installed).

  • Page 52: Rfid Reader

    Raption RFID reader The RFID reader is a device that can send and receive radio signals with RFID tags to identify the end-user without physical contact between the charger and the card. RS-485 Communications Operation LEDs RFID reader has a LED status indicator. Looking at the LED status indicator colour: Green LED: RFID configured and ready to be used.

  • Page 53: Ac Meter

    Raption AC meter The three-phase electrical energy meter for AC side, measures current and voltage that is supplied to the AC socket. The meter has RS485 communications with the Screen A1. This meter is a CEM C21. Electrical scheme Service Manual...

  • Page 54: Dc Meter

    Raption DC meter The three-phase electrical energy meter for indirect measurement for the DC side, measures current and voltage that supplies the DC sockets. The meter has RS485 com- munications with the Screen A1. This meter is a CEM C31. Electrical scheme Service Manual...

  • Page 55: Extra Power Supply

    Raption Extra power supply The extra power supply provides enough supply to the Mode 4 control board to perform a controlled stop of an on-going charging session, in case there is a blackout or the RCBO of the main supply (Q11.1) triggers. Depending on the model of Raption chosen, it can be two different components.

  • Page 56: Power Supplies

    Raption Power supplies There is a power supply of 12Vdc and another one of 24Vdc supplying most of the inter- nal components: fans, boards, screen, router, etc. Power supply 24Vdc Power supply 12Vdc Service Manual...

  • Page 57: Contactors

    Raption Contactors DC Relays board AC Contactor Raption 50 AC Contactor Raption 50 HV AC Contactor Raption 50 EVO AC Contactor Raption 100 DC Relays board: This board closes when Charging Station is powered ON for a power modules detection procedure.
  • Page 58 Raption DC Output Contactors: There are 5 DC output contactors: • Two for CHAdeMO cable. • Two for CCS2 cable. • One for CCS2 precharge circuit. Model for Raption 50 Model for Raption 50 HV, Raption 50 EVO and Raption 100 Output contactors allow Welding detection function.

  • Page 59: Teltonika Rut 240

    Charging Station, such as tariffs or language. Settings Find the step by step explanation about how to configure this device in the User Man- ual of the Raption Series. There will be found all the details that need to be taken into account. Service Manual...

  • Page 60: Rfid Reader - Legic

    Raption RFID Reader - Legic Alternative RFID reader Legic Advant / Legic Prime. This model is compliant of a higher number of ISO certifications. • LEGIC Advant • LEGIC Prime • ISO14443 A+B compatible to part 4: MIFARE DESFireEV13), MIFARE Plus S, X3), MIFARE Pro X3), MIFARE SmartMX3), SLE66Rxx (my-d move)3), SLE44R351), PayPass1), NTAG2xx4), •...

  • Page 61: Other Optional Components

    Raption Other optional components Electrical scheme This RFID reader has two particular points. • It is supplied with 5Vdc, so it is necessary a power supply device converting from 24Vdc to 5Vdc. • It communicates via RS232 protocol. It is necessary to convert this signal to a RS485, so there is installed a converter in between.

  • Page 62: Shutter Protection

    Raption Shutter protection For the units with AC side that build Socket-outlet instead of a cable, it is possible to install shutter protection. Socket-outlet has electrical active parts which can be accessible. Shutter solution pro- tects peolple from these electrical active parts, avoiding any risk. Service Manual...
  • Page 63 Raption Service Manual...

  • Page 64: Troubleshooting Introduction

    Raption Troubleshooting introduction The Charging Station can report about different sort of errors, coming from different parts or devices. When the ‘Error screen’ appears, the ‘Information’ touch button has to be pressed in order to see the error message, as can be seen below, which needs to be decoded to understand what is happening to the Charging Station: Service Manual...

  • Page 65: Troubleshooting & Errors

    Troubleshooting & Errors This section provides the necessary information to decode, indentify and understand the errors. However, eventually, CIRCUTOR staff help may be needed to solve the issues. In that case, please, contact sat@circutor.com to get help. When contacting CIRCUTOR, it is important to provide some background information regarding the issue.
  • Page 66 Permanent error. • 3.- Does the error appear with a specific car model? CIRCUTOR performs interoperability tests periodically with the new brand cars of the market in order to ensure a cor- rect compatibility between charging stations and EVs. Service Manual...
  • Page 67 Raption Service staff can perform some basic checks on those situations where they don’t have the tools to decode the error or access to the EVSE. These checks can provide helpful information and eventually fix the issue. BASIC CHECKS • Verify that no MCBs have been trigered.

  • Page 68: Log Files

    Raption Log files Log files provide useful information about the Charging Station. All the steps it goes trough, the current status, detail about the charging session, error code, etc. All this information will be helpful when trying to locate and identify an error. However, there is a very important point to take into account: •...
  • Page 69 Raption http:/ /”IP ADDRESS”/services/cpi/record.xml: Then, to access to a specific register, for example nº2: http:/ /”IP ADDRESS”/services/cpi/record.xml?id=2 Service Manual...

  • Page 70: Decoding The Error

    Raption Decoding the error There is a specific order which has to be followed to decode the error. First step is to identify the parts of the error. Engine errors DC errors As indicated in the picture above there are ‘Engine errors’ and also ‘DC errors’. Errors from AC side are normally easier to identify.
  • Page 71 Raption ENGINE ERRORS This part is divided in three different levels. Every level has its own code and a table for consulting the meaning of the code. The correct order to check these levels is: Socket: One plug may have more than one socket. Error can affect one socket and the plug still being available.
  • Page 72 Raption C H A R G E P O I N T L E V E L Error Hexadecimal Decimal Description No error Invalid Configuration READER Reader Error. DISPLAY Display Error. TAMPER Tamper Error. TILT 0x10 Charge point is tilted. SUPPLY 0X20 Power Supply dropped.
  • Page 73 Raption P L U G L E V E L Error Hexadecimal Decimal Description No error. Invalid Configuration. Charge Point error. Plug is inoperative. MASTER Check Charge point error affected. USER_INTERFACE User Interface error. LOCK Lock error. SUPPLY 0x10 Power supply dropped. 0X20 RCD tripped CONTACTOR...
  • Page 74 Raption S O C K E T L E V E L Error Hexadecimal Decimal Description No error. Invalid Configuration. Plug error. Socket is inoperative. Check MASTER plug error affected. USER_INTERFACE User Interface error. LOCK Lock error. SUPPLY 0x10 Power supply dropped. 0X20 RCD tripped CONTACTOR...
  • Page 75 Charging Station, second line about the historic. Current situation Historic To understand this DC error section, it is required a decoding tool. This tool is available in the Expert Area. Post sales team, sat@circutor.com can provide it too if necessary. Service Manual...
  • Page 76 Raption Identify if your Raption is Gen1 or Gen2 and select proper option in the tabs from the top. Introduce the lines from the error code in the Connector faulted and Converter section. Example about how to fill the decoder tool. Service Manual...
  • Page 77 Raption Once error code has been introduced, the right side of the decoder tool will show indications regarding the issue, the faulty component or the possible causes.. It is shown the current error (or alarm) and the historical. In some cases, historical is helpful in order to understand how the charger went into the error state.

  • Page 78: Error Code In Remote

    Raption Error code in remote As it has been shown at the beginning of this chapter, error can be consulted directly from the screen, by pressing the connector in fault status and the ‘Information’ button. However, in most of the cases, service staff wants to know this code in advance in order to prepare the on-site assistance.
  • Page 79 Raption With a few line breaks it can be turned into a more familiar look: Nov 8 09:39:18 raption user.info pss[306]: ------------------- VECTOR OF ERROR FLAGS OBJECTS ------------------- Error Flags Object -> Module Type: 31, Name: CCS2 Error flags: 0000 0000 0000 0000 0000 0000 0000 0020 Historical error flags: 0000 0000 0000 0000 0000 0000 0000 0120 Predecessor errors: 0 - 0 Status message flags: 0000 0000 0000 0000 0000 0001 0000 0001...

  • Page 80: Communication Errors

    Raption Communication errors When an internal device cannot reach the main controller of the Charging Station, the Screen, a communications error will be generated. These types of errors can be generated by many reasons: • Device improperly powered • Cables incorrectly fastened or bad contact. •...

  • Page 81: Ocpp Errors

    Raption OCPP Errors Most common troubles establishing communications with a Central System. OCPP 1.5 Connect failed in tcp_connect Common causes: Host URL introduced is not correct. Check it on OCPP configuration. Raption / eVolve Master: • Check if DHCP=ON whithin Network section on web page from CP. Reboot required. Evolve / WB Smart: •...
  • Page 82 Raption Notifying Boot - 200 CS should check if charger is added in their side. Check charge point ID whithin OCPP configuration on CP side. http:/ /ip_address:8080/ html/setup.html Notifying Boot - -1 There is some kind of filter on the network related with the size of the messages sent from the charger, maybe in the simcard provider side or in the CS.
  • Page 83 Raption SSL/TLS error HTTPS URL’s requires a certificate that must to be uploaded to the OCPP integrations webpage. The Certificate uploaded is not correct. Time and Date are not correctly synchronised Getting valid public ID timeout Raption / eVolve Master: •...
  • Page 84 Raption No Data, get host by name failed in tcp_connect() Hostname cannot be resolved in charge point side:http:/ /ip_address:8080/html/setup. html Raption / eVolve Master: • Check ‘Enable DNS protection’ parameter in Teltonika router. • Check if DHCP=ON whithin Network section on web page from CP. Reboot required. Evolve / WB Smart: •...
  • Page 85 Raption OCPP 1.6 CS Connection FAILED. Fail reason: Underlying Transport Error Hostname cannot be resolved in charge point side:http:/ /ip_address:8080/html/ setup.html Host URL introduced is not correct. Check it on OCPP configuration. Raption / eVolve Master: • Check 'Enable DNS protection' parameter in Teltonika router. •...
  • Page 86 Raption CS Connection FAILED. Fail reason: Invalid HTTP status Charger reaches the CS, but it has rejected the charge point ID configured. • CS should check if charger is added in their side. • Check charge point whithin OCPP configuration side.

  • Page 87: Power Modules Errors

    Raption Power modules errors 1 — F O R R A P T I O N 5 0 LED lights placed in rectifier: 1.- LED named “OK”: Green/Yellow bi-color 2.- LED named “RFA”: Red Meaning of colours in relation with service: Colour System Status Everything ok.
  • Page 88 Raption 2 — F O R R A P T I O N 5 0 H V, R A P T I O N 5 0 E V O A N D R A P T I O N 1 0 0 LED lights placed in rectifier: 1.- LED named “OK”: Green/Yellow bi-color 2.- LED named “RFA”: Red...
  • Page 89 Raption Meaning of colours in relation with LED status: Colour LED Status System Status Correct operation mode 1s ON / 1s OFF Power derating mode Green Low output voltage mode 0.2s ON / 0.2s OFF Firmware update, green led and yellow led flash alter- nately Standby mode 1s ON / 1s OFF...
  • Page 90 Raption The unit needs regular maintenance and part inspection during its life. Before starting with the maintenance or with the part replacement procedure, it is very important to disconnect Charging station from any power source. Pay attention if you see the following symbols to prevent electrical hazards. When performing some inspection and servicing at the equipment, except if is absolutely necessary, make sure to switch OFF all circuit breakers before starting to work.

  • Page 91: Maintenance

    Raption Maintenance The maintenance plan is based in years from start-up, hours of charging or standby, and cycles of charging. Depending of the group of components, is necessary to apply a specific maintenance period. Check the periods in the next table: Years from start-up 6 months / 1 year /...
  • Page 92 Raption Another important point to check is the torque of the components. Here a list indicating the specific torque for those components: Component Description Torque MCBs 2 Nm RCBOs 2,5 Nm Disconnector 13 Nm Backflow diode 6,5 Nm Relays board 3,9 Nm Service Manual...
  • Page 93 Raption AC output 2,5 Nm contactor DC output 6,5 Nm contactors Hat top 3,5Nm Clamp for CHAde- MO connector Clamp for CCS connector Clamp for AC 2,5Nm connector Service Manual...
  • Page 94 Raption In order to update easily the content of the Annexes from this manual, it has been created the next list. All this material is available in CIRCUTOR’s Expert Area where can be downloaded by being registered. List of Annexes: 1.- CCS cable maintenance.

  • Page 95: Annexes

    Raption Annexes Find all the documents from the List of Annexes in the Expert Area. If you have any trouble, ask sat@circutor.com for the requested file or document. https:/ /expertarea.circontrol.com/ Service Manual...
  • Page 96 Raption Raption 50 GENERAL DATA Display HMI 8" colour antivandal touch screen Light beacon RGB Colour indicator ISO / IEC 14443-1/2/3 RFID reader MIFARE Classic Legic Advant / Legic Prime RFID Extension ISO 15693/ISO 18092. Sony FeliCa Rated diversity factor CONNECTIVITY Ethernet 10/100BaseTX (TCP-IP)

  • Page 97: Technical Data

    Raption Technical Data STANDARDS IEC 61851-1; IEC 61851-23; IEC 61851-21-2; CE / Combo-2; CHAdeMO compatible; CCS (DIN 70121; ISO 15118) 520 mm with the cables hanged. ELECTRICAL DATA Power supply 3P+N+PE Model for 480 V mains: 3P+N+PE Power supply III Voltage range 400 V~ ±...
  • Page 98 Raption OPTIONAL DEVICES Wireless Comunication LATAM/APAC/4G LTE/GPRS/GSM Surge protection Four pole transient surge protector IEC 61643-1 (class II) Cable Length 5.5m (all cables) Anti-vandal connector protection CHAdeMO, CCS (mechanical connector locking) Type 2 Charging Socket Shutter Switch TCP ethernet 8 ports Network hub Switch TCP ethernet 12 ports Legic Advant / Legic Prime...

  • Page 99: Raption 50

    Raption MODELS SPECIFICATIONS Raption 50 - 400V Models CCS1 CCS1 CHA CCS1 T1C32 CCS1 T2S32 MODELS CCS2 CCS2 CHA CCS2 T2C32 CCS2 T2S32 Maximum AC input 76 A 76 A 108 A 108 A current Required power supply 53 kVA 53 kVA 75 kVA 75 kVA...
  • Page 100 Raption MODELS SPECIFICATIONS (Continuation) Raption 50 - 400V Models CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2-CHA T2C63 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 108 A 108 A 138 A current Required power supply 75 kVA 75 kVA 96 kVA capacity CCS1-CHA T1C32 DC: 50 kW(@400Vdc) AC: 7.4 kW...
  • Page 101 Raption MODELS SPECIFICATIONS Raption 50 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 63 A (@480V 3F) Maximum AC input 63 A 63 A current 35 A (@208-240V F-N) Required power supply 53 kVA 53 kVA 75 kVA capacity DC: 50 kW(@400Vdc) Maximum output DC: 50 kW (@400Vdc)

  • Page 102: Raption 50 Hv / Raption 50 Evo / Raption 100

    Raption Raption 50 HV /Raption 50 EVO /Raption 100 GENERAL DATA Display HMI 8" colour antivandal touch screen Lights for status indication RGB Colour indicator ISO / IEC 14443-1/2/3 RFID system MIFARE Classic CONNECTIVITY Ethernet 10/100BaseTX Interface protocol OCPP 1.5 or OCPP1.6J Wireless Comunication EU 4G LTE / WiFi Hotspot / GPRS / GSM ENVIRONMENTAL CONDITIONS...
  • Page 103 Raption ELECTRICAL DATA Power supply 3P+N+PE Voltage range 400 V~ ± 10% Power factor > 0.98 Efficiency 95 % at nominal output power Frecuency 50/60 Hz Electrical protections Main breaker disconnection EN 50470-1 and EN 50470-3 (MID European standards) AC electrical meter or IEC 62052-11 Overcurrent protection Safety protection...
  • Page 104 Raption MODELS SPECIFICATIONS Raption 50 HV / Raption 50 EVO - 400V Models Raption 50 HV Power output DC of 50 kW (non upgradable). Raption 50 EVO Power output DC of 50 kW (upgradable up to 100 kW). CCS1 CCS1 CHA CCS1 T1C32 MODELS CCS2...
  • Page 105 Raption MODELS SPECIFICATIONS (Continuation) Raption 50 HV / Raption 50 EVO - 400V Models CCS1 T2S32 CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 108 A 108 A 108 A current Required power supply 75 kVA 75 kVA 75 kVA...
  • Page 106 Raption MODELS SPECIFICATIONS Raption 50 HV / Raption 50 EVO - 480V Models Raption 50 HV Power output DC of 50 kW (non upgradable). Raption 50 EVO Power output DC of 50 kW (upgradable up to 100 kW). MODELS CCS1 CCS1 CHA CCS1 T1C32 63 A (@480V 3F)
  • Page 107 Raption MODELS SPECIFICATIONS Raption 100 - 400V Models CCS1 CCS1 CHA CCS1 T1C32 MODELS CCS2 CCS2 CHA CCS2 T2C32 Maximum AC input 160 A 160 A 192 A current Required power supply 110 kVA 110 kVA 132 kVA capacity CCS1 T1C32 DC: 100 kW(@400Vdc) AC: 7.4 kW Maximum output...
  • Page 108 Raption MODELS SPECIFICATIONS (Continuation) Raption 100 - 400V Models CCS1 T2S32 CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 192 A 192 A 192 A current Required power supply 133 kVA 134 kVA 135 kVA capacity CCS1-CHA T1C32 DC: 100 kW(@400Vdc)
  • Page 109 Raption MODELS SPECIFICATIONS Raption 100 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 132 A (@480V 3F) Maximum AC input 132 A 132 A current 35 A (@208-240V F-N) Required power supply 110 kVA 110 kVA 132 kVA capacity DC: 100 kW(@400Vdc) Maximum output DC: 100 kW (@400Vdc)
  • Page 110 Raption Service Manual...

  • Page 111: Need Help

    CIRCUTOR guarantees its products against any manufacturing defect for two years after the delivery of the devices. CIRCUTOR will repair or replace any defective factory product returned during the guar- antee period. • No returns will be accepted and no device will be repaired or replaced if it is not accompanied by a report indicating the defect detected or the reason for the return.
  • Page 112 CIRCUTOR, SA. Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www. circutor.com central@circutor.com...

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