Circutor RAPTION 160C Series Installation Manual
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Circutor RAPTION 160C Series Installation Manual

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RAPTION 150C & 160C Series
INSTALLATION GUIDE
(M358A01-03-23C)

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Summary of Contents for Circutor RAPTION 160C Series

  • Page 1 RAPTION 150C & 160C Series INSTALLATION GUIDE (M358A01-03-23C)
  • Page 2 RAPTION 150C & 160C Installation Guide...

  • Page 3: Disclaimer

    CIRCUTOR S.A.U. reserves the right to make modifications to the device or the unit specifications set out in this instruction manual without prior notice. CIRCUTOR S.A.U. on its web site, supplies its customers with the latest versions of the device speci- fications and the most updated manuals.
  • Page 4 All other product names or trademarks are properties of their respective owners. CIRCUTOR reserves the right, in its discretion, to make any amendments, corrections or changes to this manual and its contents at any time, without obligation to give prior notice.

  • Page 5: Table Of Contents

    RAPTION 150C & 160C Contents Disclaimer ................................3 Revision log ............................... 3 Contents ................................5 1.- So, hello! ..................................6 2.- Before the installation .............................8 A.- Important Safety Instructions ......................8 B.- Electrical wiring considerations......................9 C.- Important Electrical Safety Instructions ..................10 D.- EVSE Classification ..........................

  • Page 6: So, Hello

    It is mandatory to follow the basic security information supplied in this manual to ensure safe and proper installation. Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCUTOR is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...
  • Page 7 RAPTION 150C & 160C • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851- 1, IEC 61851-21-2 and IEC 61851-23). • Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors and vehicles inlets, Conductive charging of electric vehicles (IEC 62196-1 and IEC 62196-3). •...

  • Page 8: Before The Installation

    IEC 61851-1. for users (broken plugs, caps that don’t close...). • Do not modify this device. If modified, • Use only CIRCUTOR supplied spare CIRCUTOR will reject all responsibility parts. and the warranty will be void. • Do not use this product if the...

  • Page 9: B Electrical Wiring Considerations

    RAPTION 150C & 160C B Electrical wiring considerations Take into consideration this section before start wiring con- nections of the Charge Point. 1.- INPUT POWER SUPPLY The input power supply line for the Charge Point must be hardwired from a dedicated power transformer or generator and not by LV overhead power lines.

  • Page 10: C Important Electrical Safety Instructions

    RAPTION 150C & 160C C Important Electrical Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely.

  • Page 11: D Evse Classification

    RAPTION 150C & 160C D EVSE Classification Classification of the unit according to the IEC 61851-1:2017: 1 — Power supply Input • EV supply equipment connected to AC supply network • Permanently connected 2 — Power supply Output • DC EV supply equipment 3 —...

  • Page 12: E Storage

    RAPTION 150C & 160C E Storage Whenever possible, the Charge point must be unloaded in their place of installation and operation. In case of unloaded to a temporary location for storage, it is convenient to not remove the packaging and store them meeting the following minimum requirements: •...

  • Page 13: F Unloading And Handling

    RAPTION 150C & 160C F Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: •...

  • Page 14: Dimensions And Overview

    RAPTION 150C & 160C Dimensions and Overview A Dimensions Units specified in millimetres. 1290 1140 Installation Guide...

  • Page 15: B Overview

    RAPTION 150C & 160C B Overview Description CHAdeMO/ CCS B RFID reader Courtesy light Cover holder CHAdeMO/ CCS B Card payment Exit cable CCS light beacon connector Emergency CCS holder Touch screen Power M. air inlet button CCS A Decorative rear Decorative front Air inlet Unit connector...

  • Page 16: Installation

    RAPTION 150C & 160C Installation A Minimum distances When installing the Charge point, respect the minimum distances space for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. • Do not install near areas where water or fluids can penetrate into the unit.

  • Page 17: B Fixing

    RAPTION 150C & 160C B Fixing The purpose of this chapter is the technical definition and basic requirements for implementing the base and fixing the Charge Point. • The unit is adequate for indoor and outdoor installation • It is shown two different options to install the Charge Point: using the provided foundation kit or using a non included injection mortar.
  • Page 18 RAPTION 150C & 160C TEMPLATE UPPER PART DIMENSIONS (Units specified in mm.) Installation Guide...
  • Page 19 RAPTION 150C & 160C TEMPLATE LOWER PART DIMENSIONS (Units specified in mm.) Installation Guide...
  • Page 20 RAPTION 150C & 160C Place the foundation bolts into the template using the provided nuts with the help of a 24mm • open-end wrench. Take into consideration the following measures. Step 1 Step 2 Installation Guide...
  • Page 21 RAPTION 150C & 160C 160,5 Units specified in millimeters. Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the Charge Point • Once the kit is assembled, it must be placed in the ground. If the Charge Point has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 22 RAPTION 150C & 160C CONCRETE BASEMENT Units specified in millimeters. Installation Guide...
  • Page 23 RAPTION 150C & 160C FOUNDATION MEASUREMENTS Orientational Foundations For RAPTION 150C & 160C Foundation size Type of terrain Ck (kg/cm Comments (Az x Bz x Hz) cm For example vegetal not compact SOFT 130 x 65 x 65 terrain For example mix vegetable land with COMPACT 130 x 60 x 55 engraved compactors...
  • Page 24 RAPTION 150C & 160C 2 . - I N J E C T I O N M O R TA R In specific cases where it is not necessary to dig a trench to install the power cables, it is possible to install an alternative fixing method instead of the foundation kit provided.
  • Page 25 5.- Place the Charge Point using the anchor rod introduced and tighten the washer. Notes: 1.- The calculations described above are as a reference use only. If necessary, ask CIRCUTOR Support Department sat@circutor.com in order to download the original report regarding fixing the Charge Point.

  • Page 26: C Opening

    RAPTION 150C & 160C C Opening • Left door: Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction. Installation Guide...
  • Page 27 RAPTION 150C & 160C • Right door: In the rear side Step 1 Steps: 1- Push on the round metallic button placed behind to the mechanic lock. On the top and bottom part of the Right door. Installation Guide...

  • Page 28: D Placing

    RAPTION 150C & 160C D Placing In order to place the Charge point in its definitely place, please follow next steps: 1 . - R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The charge point is mounted on a pallet so as to do a safe transport.
  • Page 29 RAPTION 150C & 160C 2 . - P L A C I N G T H E C H A R G E P O I N T T O T H E F I N A L L O C AT I O N Once the Charge Point is free from the pallet, there are two options to move it to the final location.
  • Page 30 RAPTION 150C & 160C Step 3 <60º Step 4 Step 5 Steps: 3.- Hold the sling to the eyebolts, raise the Charge Point up and placed on the final location. 4.- Screw the 6 x M16 nuts with washers on the threaded rods already installed on the base (as a reference it should be at the height of the decorative panel).
  • Page 31 RAPTION 150C & 160C b) Move the Charge Point with slings Step 1 Step 2 Step 3 Step 5 Step 4 650 mm Steps: 1.- Pull outward the metal flange of the decorative rear panel (on both sides). 2.- Move out the metal flange (on both sides) and remove the decorative rear panel. 3.- Open the front doors and locate 2 slings of around 6m length each tied to a single hook over the charger top hat (see in detail the position where they shall be placed).
  • Page 32 RAPTION 150C & 160C c) Move the Charge Point with manual forklift or forklift truck . Step 1 Step 2 Steps: 1.- Pull outward the metal flange of the decorative rear panel (on both sides). 2.- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 758 mm Once Charge Point installation has been finished, remember...

  • Page 33: E Wiring

    RAPTION 150C & 160C E Wiring Regardless of the electrical power line characteristics, be sure to supply to the Charge Point with the necessary electrical features specified on the model-identification plate, such as supply voltage, grid frequency and required apparent power. In the case that the power line characteristics are different from those required, it is mandatory to adapt that in order to meet this requirement.
  • Page 34 In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, CIRCUTOR will reject any warranty claim against the unit: Description...
  • Page 35 RAPTION 150C & 160C Power input connection - Connecting cable - OPTION A: Charge Point must be supplied with: 1. -Three phases + Neutral (400V 50Hz) 2.- Earth cable 400V 50Hz III+PE Use the provided hexagonal M10 bolt together with both washer and grower washer.
  • Page 36 RAPTION 150C & 160C Power input connection - Connecting cable - OPTION B: Charge Point must be supplied with: Power supply is separated from control supply. 1.- Three-phase power source - Three phases + Neutral (400V 50Hz) - Earth cable 2.- Single-phase power source - 230V 50Hz 230V 50Hz...
  • Page 37 RAPTION 150C & 160C Power input connection - Wiring: PHASE NEUTRAL Minimum recommended 150 mm 95 mm 95 mm 2(5) cable cross sectional area This is the minimum recommended cable cross sectional area for the maximum AC input current (see data- sheet) using multi-core copper cables with three loaded conductors for installations in conduit in a thermally insulated wall (A2 method according to IEC-60364-5-52).
  • Page 38 RAPTION 150C & 160C Tip to unlock rotary handle for MCCB: Steps: Step 2 1.- Click upwards on the tab indicated. 2.- While pressing up on the tab, turn the rotary handle to the ON position in the indicated direction. Step 1 Installation Guide...
  • Page 39 RAPTION 150C & 160C Note: Only for models with omnidirectional tilt switch The Tilt switch is connected directly to Mode 4 Board. Mode 4 filters the signal, if the signal remains for more than 500 ms, then it is decided that there is a problem and the board must give the tilt power stop command which is sent to the A8 board via relay K204.1.

  • Page 40: F Verification

    RAPTION 150C & 160C F Verification Once the entire installation procedure is completed, check the following points: Complete the Wear checklist, available in CIRCUTOR web. • • Check that all the MCB, RCD, Main Circuit Breaker and Disconnectors are powered on.

  • Page 41: H Personal Protective Equipment (Ppe)

    RAPTION 150C & 160C H Personal Protective Equipment (PPE) It is mandatory that all technical employees wear the following Personal Protective Equipment. It must be used for any electrical task such as the service and maintenance of the Charging Station. INSULATING SAFETY SHOES INSULATING GLOVES Class 0: 1000V...

  • Page 42: Technical Data

    RAPTION 150C & 160C Technical Data A RAPTION 150C Standard Model MODELS SPECIFICATIONS Models CCS2 CHA CCS2 CCS2 CCS2: 150 kW CCS2: 150 kW Maximum output power CHA: 100 kW CCS2: 150 kW CCS2: 150-920 V CCS2: 150-920 V Output voltage range CHA: 150-500 V CCS2: 150-920 V CCS2: 375 A...
  • Page 43 RAPTION 150C & 160C CONNECTIVITY Network connection Ethernet 10/100BaseTX Interface protocol OCPP 1.6J Wireless Comunication EU 4G LTE/WiFi Hotspot/GPRS/GSM OPTIONAL DEVICES Wireless Comunication LATAM/APAC/4G LTE/GPRS/GSM Four pole transient overvoltage protector Surge protection IEC 61643-1 (class II) Cable Length 5.5 meters (all cables) Anti-vandal connector protection CHAdeMO, CCS (mechanical connector locking) Network hub...

  • Page 44: B Raption 150C 480V~ Model

    RAPTION 150C & 160C B RAPTION 150C 480V~ Model MODELS SPECIFICATIONS Models CCS2 CHA CCS2 CCS2 CCS2: 150 kW CCS2: 150 kW Maximum output power CHA: 100 kW CCS2: 150 kW CCS2: 150-920 V CCS2: 150-920 V Output voltage range CHA: 150-500 V CCS2: 150-920 V CCS2: 375 A...

  • Page 45: C Raption 160C Standard Model

    RAPTION 150C & 160C C RAPTION 160C Standard Model MODELS SPECIFICATIONS Models CCS2 CHA CCS2 CCS2 CCS2: 160 kW CCS2: 160 kW Maximum output power CHA: 100 kW CCS2: 160 kW CCS2: 150-920 V CCS2: 150-920 V Output voltage range CHA: 150-500 V CCS2: 150-920 V CCS2: 375 A...
  • Page 46 RAPTION 150C & 160C OPTIONAL DEVICES Wireless Comunication LATAM/APAC/4G LTE/GPRS/GSM Four pole transient overvoltage protector Surge protection IEC 61643-1 (class II) Cable Length 5.5 meters (all cables) Anti-vandal connector protection CHAdeMO, CCS (mechanical connector locking) Network hub Switch TCP ethernet 8 ports Legic Advant / Legic Prime RFID Extension ISO 15693/ISO 18092.

  • Page 47: D Raption 160C 480V~ Model

    RAPTION 150C & 160C D RAPTION 160C 480V~ Model MODELS SPECIFICATIONS Models CCS2 CHA CCS2 CCS2 CCS2: 160 kW CCS2: 160 kW Maximum output power CHA: 100 kW CCS2: 160 kW CCS2: 150-920 V CCS2: 150-920 V Output voltage range CHA: 150-500 V CCS2: 150-920 V CCS2: 375 A...
  • Page 48 RAPTION 150C & 160C Installation Guide...
  • Page 49 RAPTION 150C & 160C Installation Guide...
  • Page 50 RAPTION 150C & 160C Installation Guide...

  • Page 51: Need Help

    CIRCUTOR guarantees its products against any manufacturing defect for two years after the delivery of the devices. CIRCUTOR will repair or replace any defective factory product returned during the guar- antee period. • No returns will be accepted and no device will be repaired or replaced if it is not accompanied by a report indicating the defect detected or the reason for the return.
  • Page 52 CIRCUTOR S.A.U. Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www. circutor.com central@circutor.com...

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Raption 150c series

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