Circutor Raption 50 HV Installation Manual
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Circutor Raption 50 HV Installation Manual

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Raption Series
INSTALLATION GUIDE
(M186A01-03-21D)

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Summary of Contents for Circutor Raption 50 HV

  • Page 1 Raption Series INSTALLATION GUIDE (M186A01-03-21D)
  • Page 2 Raption Installation Guide...

  • Page 3: Disclaimer

    CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications set out in this instruction manual without prior notice. CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device specifica- tions and the most updated manuals.
  • Page 4 C O P Y R I G H T I N F O R M AT I O N This document is copyrighted, 2021 by CIRCUTOR, S.A. All rights are reserved. CIRCUTOR, S.A. reserves the right to make improvements to the products described in this manual at any time without notice.

  • Page 5: Table Of Contents

    D. Placing..............................26 E. Wiring...............................30 F. How to use and configure it........................41 G. Verification ...............................41 5. Technical data ............................42 A. Raption 50.............................42 B. Raption 50 HV / Raption 50 EVO / Raption 100 ................48 Need help?..............................57 Guarantee..............................57 Installation Guide...
  • Page 6 Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCUTOR is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...

  • Page 7: So, Hello

    Complies with Radio Equipment Regulations 2017, Electromagnetic compatibility regulations 2016 and Electrical equipment (safety) regulations 2016. • RFID complies with ISO 14443A/B • Modem 4G complies with CE/RED Applies to Raption 100, Raption 50 EVO and Raption 50 HV: • Meter complies with 2014/32/UE. Installation Guide...
  • Page 8 (broken plugs, caps that don’t close...). • Do not use this unit for anything other • Use only CIRCUTOR supplied spare than electric vehicle charging modes are expected in IEC 61851. parts. • Do not modify this unit. If modified, •...

  • Page 9: Before The Installation

    Raption Before the installation Electrical wiring considerations Take into consideration this section before start wir- ing connections of the charge point. 1 — I N P U T P O W E R S U P P LY The input power supply line for the Charge Point must be hardwired from a dedicated power transformer or generator and not by LV overhead power lines.

  • Page 10: Important Electrical Safety Instruction

    Raption Important electrical Safety Instructions Read carefully all the instructions before starting in order to ensure properly handling of electrical parts. A safe work environment is not enough to control all potential electrical hazards. It is recommended to be very cautious and work safely. So, the safety rules shown below could help to control risks of injury or death from workplace hazards.

  • Page 11: Devse Classification

    Raption EVSE Classification Classification of the unit according to the IEC 61851-1:2017: • EV supply equipment connected to AC 1 — Power supply Input supply network • Permanently connected 2 — Power supply Output • AC and DC EV supply equipment 3 —...

  • Page 12: Supply And Storage

    Note: If any damage caused by the forwarder is not indicated in the delivery note during the receipt of Charge point, CIRCUTOR will not be held responsible for the cost of repair/replacement. You must find inside on the box, the foundation kit, the decorative front and rear panels and two cardboard box, one of then with the connectors inside and the other with the rest of material, such as keys, identification cards, installation manual, etc.
  • Page 13 Raption What’s included: Installation guide Installation CirCarLife RFID Guide Mifare Card Charge Point Acces door 4x Allen Isolation top hat screw seal (spare) Foundation Kit 2 — S T O R A G E Whenever possible, the Charge point must be unloaded in their place of installation and operation.

  • Page 14: Unloading And Handling

    Raption Unloading and handling All processes of unloading and handling of the Charge point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: - The delivery truck only unloads the pallet carrying the Charge point - The delivery truck does not have the lifting facilities to move the Charge point to its...
  • Page 15 Raption Installation Guide...
  • Page 16 Raption Dimensions • Units specified in millimeters: Installation Guide...

  • Page 17: Dimensions And Overview

    Raption Dimensions and Overview Overview 1- Cover 2- exit AC cable 3- AC light beacon 4- CHAdeMO connector 5- Air inlet unit 6- Power M. air outlet 7- Decorative front panel 8- Decorative rear panel 9- Handle 10- CHAdeMO holder 11- CCS holder 12- AC holder or socket 32A 13- CCS light beacon...

  • Page 18: Minimum Distances

    Raption Minimum distances When installing the Charge point, respect the minimum distances space for maintenance and safety reasons. Please comply accordingly to your country specifications. The next picture shows how it should be installed. • Do not install near areas where water or fluids can penetrate into the unit. •...

  • Page 19: Foundation

    Raption Installation Foundation The purpose of this chapter is the technical definition and basic requirements for implement the base and fixing the Charge point. • The unit is adequate for indoor and outdoor installation • A foundation kit with a mounting template is provided to ensure the distances between the foundation bolts.
  • Page 20 Raption • Place the foundation bolts into the template using provided nuts with the help of a 24mm open-end wrench. Take into consideration the following measures. Installation Guide...
  • Page 21 Raption 43,5 23,5 Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the charger • Once the kit is assembled, it must be placed in the ground. If the Charge Point has to be installed outside and there is no limitation of depth, is recommended to make a concrete base.
  • Page 22 Raption H = 16cm Note: In the event of any doubt about the terrain regarding the installation of the Charge Point, due to the weight and dimensions, it will be necessary to define a final solution to install the unit. It must be confirmed by a specific technical project made for an architectural firm prior to its installation.
  • Page 23 Raption FOUNDATION MEASUREMENTS ORIENTATIONAL FOUNDATIONS FOR RAPTION TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz Hz) cm SOFT 110 x 60 x 65 For example vegetal not compact terrain COMPACT 110 x 55 x 55 For example mix vegetable land with engraved compactors VERY COMPACT 110 x 55 x 50...

  • Page 24: Opening

    Raption Opening • Left door: Step 1 Step 2 Step 3 Steps: 1- Insert the key supplied in the lock and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction. Installation Guide...
  • Page 25 Raption • Right door: Step 1 Steps: 1- Push on the round metallic button placed behind to the mechanic lock. On the top and bottom part of the Right door. Installation Guide...

  • Page 26: Placing

    Raption Placing In order to place the Charge point in its definitely place, please follow next steps: 1 — R E M O V I N G T H E C H A R G E P O I N T F R O M PA L L E T The charge point is mounted on a pallet so as to do a safe transport.
  • Page 27 Raption 2 — P L A C I N G T H E C H A R G E P O I N T T O T H E F I N A L L O C AT I O N Once the Charge point is free from the pallet, there are two options to move it to the final location.
  • Page 28 Raption Step 4 > 550 mm < 60º Step 5 Steps: 4- Hold the sling to the eyebolts, raise the Charge point and placed on the final location. 5- Screw the 4 x M16 nuts with washers on the threaded rods already installed on the base (on both sides), replace the isolation top hat seal with the one provided to assure IP (the tightening torque has to be 3.5 Nm), place again the unit cover, connect the 3G antenna connector, courtesy light connector and the exhaust fan connector and assembly the decorative front panel.
  • Page 29 Raption b) Move the Charge point with manual forklift or forklift truck . Step 1 Step 2 Steps: 1- Remove the decorative rear panel. Pull outward the metal flange (on both sides). 2- Move out the metal flange (on both sides) and remove the decorative rear panel. Once the decorative panels have been removed, it will be available enough space to introduce the forklift, 560 mm Once Charge Point installation has been finished, remember...

  • Page 30: Wiring

    Raption Wiring Regardless of the electrical characteristics of the power line, be sure to supply to the Charge Point with the necessary electrical features indicated at the unit characteristics rating plate, understood as, supply voltage, grid frequency and required apparent power. In the case that the power line characteristics are different from those required, any adaptation must be made to meet these requierements.
  • Page 31 In order to make a secure cable installation is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, CIRCUTOR will reject the warranty of the unit.
  • Page 32 Raption Power input connection - Metal plates - Raption 50 HV / Raption 50 EVO / Raption 100: In order to make a secure cable installation it is necessary to use the metal plate provided. In the case of not using this metal plate and any damage to internal components arises due...
  • Page 33 Raption After connecting correctly the cables, move the mobile plate frontwards to the original position making sure that there are no open spots between the two plates. While pressing firmly, introduce the screws indicated in the next picture to make sure that the system is fixed.
  • Page 34 Raption Power input connection - Connecting cable - Raption 50: 400V Models Power input Max. Torque 13 Nm See Notes Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum tightening torque has to be 13Nm 2- Use a M8 metallic electric terminal aligned with the required cable cross section according with the power of the charge point (Max.
  • Page 35 Raption Raption 50 - 400V Models CCS1 CCS1 T1C32 CCS1-CHA T1C32 CCS2 CCS2 T2C32 CCS2-CHA T2C32 MODELS CCS2-CHA T2C63 CCS1 CHA CCS1 T2S32 CCS1-CHA T2S32 CCS2 CHA CCS2 T2S32 CCS2-CHA T2S32 Minimum recommended 25 mm 50 mm 50 mm 70 mm cable cross sectional area Maximum cable cross 95 mm 95 mm...
  • Page 36 Raption Power input connection - Connecting cable - Raption 50 HV/ Raption 50 EVO / Raption 100: 400V Models Max. Torque 20 Nm See Notes Installation Guide...
  • Page 37 In case of Raption 50 EVO upgrade up to 100kW, take into consideration: Install according to Raption 100 model specifications table. When using Raption 50 HV/ Raption 50 EVO power input wiring connection with 100kW power, CIRCUTOR will reject any warranty claim against the unit.
  • Page 38 Raption Power input connection - Connecting cable - Raption 50 / Raption 50 HV / Raption 50 EVO / Raption 100: 480V Models Max. Torque 13 Nm See Notes Notes: 1- Use the M8 screw and washer provided in order to connect the electric terminals. The maximum...
  • Page 39 In case of 480V power supply, Install a step-down transformer from the 480 V to 220 V mains with a power of 10 kVA, to guarantee the correct operation of the Charge Point. Raption 50 / Raption 50 HV / Raption 50 EVO - 480V Models CCS1...
  • Page 40 Raption Charge Point Ethernet connection - Raption 50 / Raption 50 HV / Raption 50 EVO / Raption 100: In case of the Charge Point is decided to be connected via Ethernet, it is necessary to install a switch device (recommended a 5-port 10/100 Mbps Ethernet switch, code 490514).

  • Page 41: How To Use And Configure It

    How to use and configure it In order to use and configure Charge Point there is an Instruction Manual that can be downloaded from our website in the following link: http:/ /circutor.es/es/productos/recarga-inteligente-para-vehiculos-electricos/recarga- exterior-de-vehiculos-electricos/serie-raption-detail#documentaci%C3%B3n Verification Once the entire installation procedure is completed, check the following points: •...
  • Page 42 Raption Raption 50 GENERAL DATA Display HMI 8" colour antivandal touch screen Light beacon RGB Colour indicator ISO / IEC 14443-1/2/3 RFID reader MIFARE Classic Legic Advant / Legic Prime RFID Extension ISO 15693/ISO 18092. Sony FeliCa Rated diversity factor CONNECTIVITY Ethernet 10/100BaseTX (TCP-IP)

  • Page 43: Technical Data

    Raption Technical Data STANDARDS IEC 61851-1; IEC 61851-23; IEC 61851-21-2; CE / Combo-2; CHAdeMO compatible; CCS (DIN 70121; ISO 15118) 520 mm with the cables hanged. (11) ELECTRICAL DATA Power supply 3P+N+PE Model for 480 V mains: 3P+N+PE Power supply III Voltage range 400 V~ ±...
  • Page 44 Raption OPTIONAL DEVICES Wireless Comunication LATAM/APAC/4G LTE/GPRS/GSM Surge protection Four pole transient surge protector IEC 61643-1 (class II) Cable Length 5.5m (all cables) Anti-vandal connector protection CHAdeMO, CCS (mechanical connector locking) Type 2 Charging Socket Shutter Switch TCP ethernet 8 ports Network hub Switch TCP ethernet 12 ports Legic Advant / Legic Prime...

  • Page 45: Raption 50

    Raption MODELS SPECIFICATIONS Raption 50 - 400V Models CCS1 CCS1 CHA CCS1 T1C32 CCS1 T2S32 MODELS CCS2 CCS2 CHA CCS2 T2C32 CCS2 T2S32 Maximum AC input 76 A 76 A 108 A 108 A current Required power supply 53 kVA 53 kVA 75 kVA 75 kVA...
  • Page 46 Raption MODELS SPECIFICATIONS (Continuation) Raption 50 - 400V Models CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2-CHA T2C63 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 108 A 108 A 138 A current Required power supply 75 kVA 75 kVA 96 kVA capacity CCS1-CHA T1C32 DC: 50 kW(@400Vdc) AC: 7.4 kW...
  • Page 47 Raption MODELS SPECIFICATIONS Raption 50 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 63 A (@480V 3F) Maximum AC input 63 A 63 A current 35 A (@208-240V F-N) Required power supply 53 kVA 53 kVA 75 kVA capacity DC: 50 kW(@400Vdc) Maximum output DC: 50 kW (@400Vdc)

  • Page 48: Raption 50 Hv /Raption 50 Evo /Raption 100

    Raption Raption 50 HV /Raption 50 EVO /Raption 100 GENERAL DATA Display HMI 8" colour antivandal touch screen Lights for status indication RGB Colour indicator ISO / IEC 14443-1/2/3 RFID system MIFARE Classic CONNECTIVITY Ethernet 10/100BaseTX Interface protocol OCPP 1.5 or OCPP1.6J...
  • Page 49 Raption ELECTRICAL DATA Power supply 3P+N+PE Voltage range 400 V~ ± 10% Power factor > 0.98 Efficiency 95 % at nominal output power Frecuency 50/60 Hz Electrical protections Main breaker disconnection EN 50470-1 and EN 50470-3 (MID European standards) AC electrical meter or IEC 62052-11 Overcurrent protection Safety protection...
  • Page 50 Raption MODELS SPECIFICATIONS Raption 50 HV / Raption 50 EVO - 400V Models Raption 50 HV Power output DC of 50 kW (non upgradable). Raption 50 EVO Power output DC of 50 kW (upgradable up to 100 kW). CCS1 CCS1 CHA...
  • Page 51 Raption MODELS SPECIFICATIONS (Continuation) Raption 50 HV / Raption 50 EVO - 400V Models CCS1 T2S32 CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 108 A 108 A 108 A current Required power supply...
  • Page 52 Raption MODELS SPECIFICATIONS Raption 50 HV / Raption 50 EVO - 480V Models Raption 50 HV Power output DC of 50 kW (non upgradable). Raption 50 EVO Power output DC of 50 kW (upgradable up to 100 kW). MODELS CCS1...
  • Page 53 Raption MODELS SPECIFICATIONS Raption 100 - 400V Models CCS1 CCS1 CHA CCS1 T1C32 MODELS CCS2 CCS2 CHA CCS2 T2C32 Maximum AC input 160 A 160 A 192 A current Required power supply 110 kVA 110 kVA 132 kVA capacity CCS1 T1C32 DC: 100 kW(@400Vdc) AC: 7.4 kW Maximum output...
  • Page 54 Raption MODELS SPECIFICATIONS (Continuation) Raption 100 - 400V Models CCS1 T2S32 CCS1-CHA T1C32 CCS1-CHA T2S32 MODELS CCS2 T2S32 CCS2-CHA T2C32 CCS2-CHA T2S32 Maximum AC input 192 A 192 A 192 A current Required power supply 133 kVA 134 kVA 135 kVA capacity CCS1-CHA T1C32 DC: 100 kW(@400Vdc)
  • Page 55 Raption MODELS SPECIFICATIONS Raption 100 - 480V Models MODELS CCS1 CCS1 CHA CCS1 T1C32 132 A (@480V 3F) Maximum AC input 132 A 132 A current 35 A (@208-240V F-N) Required power supply 110 kVA 110 kVA 132 kVA capacity DC: 100 kW(@400Vdc) Maximum output DC: 100 kW (@400Vdc)
  • Page 56 Raption Installation Guide...

  • Page 57: Need Help

    CIRCUTOR guarantees its products against any manufacturing defect for two years after the delivery of the devices. CIRCUTOR will repair or replace any defective factory product returned during the guar- antee period. • No returns will be accepted and no device will be repaired or replaced if it is not accompanied by a report indicating the defect detected or the reason for the return.
  • Page 58 Raption Installation Guide...
  • Page 59 Raption Installation Guide...
  • Page 60 CIRCUTOR, SA. Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www. circutor.com central@circutor.com...

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