Related Manuals for ESAB Aristo Mig 5000i 400 V
Summary of Contents for ESAB Aristo Mig 5000i 400 V
- Page 1 Aristo® Mig 5000i 400 V Instruction manual Valid for: serial no. 950-xxx-xxxx 0459 290 601 GB 20190121...
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Page 3: Table Of Contents
Daily ......................If necessary..................... Every year ....................TROUBLESHOOTING ................. ORDERING OF SPARE PARTS ..............DIAGRAM ......................ORDERING NUMBERS ..................22 SPARE PARTS LIST.................... 23 ACCESSORIES ....................24 Rights reserved to alter specifications without notice. 0459 290 601 © ESAB AB 2019... -
Page 4: Safety
Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0459 290 601 - 5 - © ESAB AB 2019...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0459 290 601 - 6 - ©...
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Page 7: Introduction
These instructions describe a Mig 5000i with a cooling unit. The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 8: Technical Data
68 - 80 V MIG/MAG (GMAW), MMA (SMAW), VRD 59 V function deactivated 2) VRD function activated 2) < 35 V Operating temperature -10 to +40 °C (14 to 104 °F) 0459 290 601 - 8 - © ESAB AB 2019... - Page 9 Maximum water flow 2.0 l/min (0.53 us gal) Maximum number of water-cooled Two MIG welding torches or one TIG torch and one welding torches that may be connected MIG welding torch 0459 290 601 - 9 - © ESAB AB 2019...
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Page 10: Installation
Lifting instructions Power source Trolley and power source Trolley 2 and power source Placing Position the welding power source such that its cooling air inlets and outlets are not obstructed. 0459 290 601 - 10 - © ESAB AB 2019... -
Page 11: Mains Power Supply
With control unit U8 and wire feed units without control panel it is possible to manage up to 4 wire feed units from one power source. It is possible to choose between the following connections: 0459 290 601 - 11 - © ESAB AB 2019... - Page 12 B. Welding current connection C. Control box connection Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units, see chapter "ACCESSORIES". 0459 290 601 - 12 - © ESAB AB 2019...
- Page 13 4 INSTALLATION A. Water connection B. Welding current connection C. Control box connection 0459 290 601 - 13 - © ESAB AB 2019...
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Page 14: Operation
If the mains power supply should be interrupted while welding is in progress, and then be restored, the power source will remain de-energised until the switch is again turned manually to the ”START” position. 0459 290 601 - 14 - © ESAB AB 2019... -
Page 15: Fan Control
/ wire feed unit, as otherwise it will remain in remote control mode. For more information about the operation of the remote control unit, see the operating instructions for the control panel. 0459 290 601 - 15 - © ESAB AB 2019... -
Page 16: Maintenance
• Replace the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See chapter "ACCESSORIES". • Top up with coolant until it covers half the inlet pipe. NOTE! Coolant must be topped up if connecting a welding torch or connection cables that are 5 m in length or longer. -
Page 17: Every Year
(reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0459 290 601 - 17 - © ESAB AB 2019... -
Page 18: Troubleshooting
• Check that the correct current value is set. • Check that the correct wire is being used. • Check the main power supply fuses. 0459 290 601 - 18 - © ESAB AB 2019... -
Page 19: Ordering Of Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 20: Diagram
DIAGRAM DIAGRAM 0459 290 601 - 20 - © ESAB AB 2019... - Page 21 DIAGRAM Cooling unit 0459 290 601 - 21 - © ESAB AB 2019...
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Page 22: Ordering Numbers
0459 230 896 Welding power source Mig 5000iw With cooling unit and flow guard 0459 839 018 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0459 290 601 - 22 - © ESAB AB 2019... -
Page 23: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0459 290 601 - 23 - © ESAB AB 2019... -
Page 24: Accessories
Trolley 0558 102 311 Kit adapter for 4004HD feeder 0458 731 880 Guide pin 0278 300 401 Insulating bushing for guide pin, included in trolley 0459 145 880 Autotransformer TUA2 0459 290 601 - 24 - © ESAB AB 2019... - Page 25 0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG: rough and fine setting of current. 0459 290 601 - 25 - © ESAB AB 2019...
- Page 26 15 m 0459 528 974 25 m 0459 528 975 35 m Connection set air-cooled CAN 12-10 pole 0459 528 960 1.7 m 0459 528 961 0459 528 962 10 m 0459 290 601 - 26 - © ESAB AB 2019...
- Page 27 0461 203 880 Water return flow guard Mech 7 m 0459 579 880 MMC kit for power source Mig 0459 546 880 Connection set for connection of two wire feed units 0459 290 601 - 27 - © ESAB AB 2019...
- Page 28 ACCESSORIES 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
- Page 29 ACCESSORIES 0459 290 601 - 29 - © ESAB AB 2019...
- Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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