ESAB Aristo Mig U5000i Instruction Manual
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Summary of Contents for ESAB Aristo Mig U5000i
- Page 1 Aristo® Mig U5000i 460 V Instruction manual Valid for: serial no. 950-xxx-xxxx 0459 087 887 US 20190927...
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Page 3: Table Of Contents
Daily ......................If necessary..................... Every year ....................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................27 SPARE PARTS LIST.................... 28 ACCESSORIES ....................29 Rights reserved to alter specifications without notice. 0459 087 887 © ESAB AB 2019... -
Page 4: Safety
Failure to observe Safety Precautions can result in injury or death. 0459 087 887 - 4 - © ESAB AB 2019... - Page 5 After completing work, inspect the work area to make sure there are no hot sparks or hot metal that could cause a fire later. Use fire watchers when necessary. 0459 087 887 - 5 - © ESAB AB 2019...
- Page 6 Do not weld, cut or gouge on materials such as galvanized steel, stainless steel, copper, zinc, lead beryllium or cadmium unless positive mechanical ventilation is provided. Do not breathe in the fumes from these materials. 0459 087 887 - 6 - © ESAB AB 2019...
- Page 7 If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. • Keep cables and cords away from moving vehicles when working from an aerial location. 0459 087 887 - 7 - © ESAB AB 2019...
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Page 8: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace. - Page 9 Keep the welding power source and cables as far away from your body as possible. ○ Connect the work cable to the workpiece as close as possible to the area being welded. 0459 087 887 - 9 - © ESAB AB 2019...
- Page 10 CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information, contact your local ESAB dealer or visit us on our website. 0459 087 887 - 10 -...
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Page 11: Introduction
The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units. All the settings are made from the wire feed unit or control box. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. -
Page 12: Technical Data
VRD function 72 - 88 V 68 - 80 V SMAW (MMA) without VRD function 79 V "Live TIG", VRD function deactivated GMAW (MIG/MAG), SMAW (MMA), VRD 59 V function deactivated 0459 087 887 - 12 - © ESAB AB 2019... - Page 13 Cooling unit Cooling power 2.0 kW at 104°F (40°C) temp. difference and flow 0.26 gal/min Coolant ESAB's ready mixed coolant Coolant quantity 1.5 gal Maximum water flow 0.6 gal/min Maximum number of water-cooled Two GMAW welding torches or...
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Page 14: Installation
THAT ALL POWER IS OFF BY OPENING THE LINE (WALL) DISCONNECT SWITCH WHEN PRIMARY ELECTRICAL CONNECTIONS ARE MADE TO THE POWER SOURCE. BE SURE TO CHECK YOUR INPUT LEADS WITH A VOLTMETER TO MAKE SURE ALL POWER IS OFF. 0459 087 887 - 14 - © ESAB AB 2019... -
Page 15: Terminating Resistor
When welding with water-cooled GMAW guns on all wire feed units, it is recommended to connect a separate cooling unit for the two extra guns. We recommend connecting the guns in parallel. 0459 087 887 - 15 - © ESAB AB 2019... - Page 16 B. Welding current connection C. Control box connection Four wire feed units Two connection kits and an extra cooling unit are required when connecting four wire feed units, see "ACCESSORIES" chapter. 0459 087 887 - 16 - © ESAB AB 2019...
- Page 17 4 INSTALLATION A. Water connection B. Welding current connection C. Control box connection 0459 087 887 - 17 - © ESAB AB 2019...
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Page 18: Operation
5 OPERATION OPERATION General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! 0459 087 887 - 18 - © ESAB AB 2019... -
Page 19: Connections And Control Devices
Connection for start signal from the torch 58. Connection for cooling water from the 3 / 3 / wire feed unit - RED Connection for gas to the GTA torch Fuse, 42 V 3 / 3 / 0459 087 887 - 19 - © ESAB AB 2019... -
Page 20: Turning On The Power Source
12 m can now begin. Water connection (GTAW) The cooling unit is equipped with an ELP (ESAB Logic Pump) detection system, which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water-cooled GTA torch. -
Page 21: Remote Control Unit
For more information about the operation of the remote control unit, see the operating instructions for the control panel. 0459 087 887 - 21 - © ESAB AB 2019... -
Page 22: Maintenance
• Reinstall the fan grille with the dust filter. • Top up with coolant ESAB's ready mixed coolant is recommended for use. See "ACCESSORIES" chapter. • Top up with coolant until it covers half the inlet pipe. NOTE! Coolant must be topped up if connecting a welding torch or connection cables that are 5 m in length or longer. -
Page 23: Every Year
(reduced pressure). • Change the coolant and clean the hoses and water reservoir with clean water. • Check seals, cables and connections. Tighten if necessary and replace any defective parts. 0459 087 887 - 23 - © ESAB AB 2019... -
Page 24: Troubleshooting
• Check that the correct current value is set. • Check that the correct electrodes are being used. • Check the main power supply fuses. 0459 087 887 - 24 - © ESAB AB 2019... -
Page 25: Ordering Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 26: Diagram
DIAGRAM DIAGRAM 0459 087 887 - 26 - © ESAB AB 2019... -
Page 27: Ordering Numbers
0459 230 886 Welding power Mig U5000iw With cooling unit source 0459 839 020 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0459 087 887 - 27 - © ESAB AB 2019... -
Page 28: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0459 087 887 - 28 - © ESAB AB 2019... -
Page 29: Accessories
Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) 0458 731 880 Guide pin 0278 300 401 (B) Insulating bushing, included in guide pin 0459 145 880 Autotransformer TUA2 0459 087 887 - 29 - © ESAB AB 2019... - Page 30 Remote control cable 12 pole - 4 pole 0459 554 880 0459 554 881 10 m 0459 554 882 15 m 0459 554 883 25 m 0459 554 884 0.25 m 0459 087 887 - 30 - © ESAB AB 2019...
- Page 31 0459 528 975 35 m 0700 006 897 Return cable 5 m 95 mm 0456 855 880 Water flow guard 0.7 l/min 0461 203 880 Water return flow guard Mech 7 m 0459 087 887 - 31 - © ESAB AB 2019...
- Page 32 0414 191 881 Cooling unit OCE2H 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
- Page 33 ACCESSORIES 0459 087 887 - 33 - © ESAB AB 2019...
- Page 34 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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