ESAB Origo Mig 4002c Instruction Manual
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Summary of Contents for ESAB Origo Mig 4002c
- Page 1 Origo™ Mig 4002c Mig 5002c Mig 6502c Instruction manual Valid for: 946-, 947-, 948-xxx-xxxx 0463 299 187 US 20190814...
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Page 2: Table Of Contents
Power source ..................6.1.2 Welding gun..................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ CLEANING......................SCHEMATIC DIAGRAM ..................25 CONNECTION INSTRUCTION................27 ORDERING NUMBER ..................28 ACCESSORIES ....................29 Rights reserved to alter specifications without notice. 0463 299 187 © ESAB AB 2019... -
Page 3: Safety
Failure to observe Safety Precautions can result in injury or death. 0463 299 187 - 3 - © ESAB AB 2019... - Page 4 After completing work, inspect the work area to make sure there are no hot sparks or hot metal that could cause a fire later. Use fire watchers when necessary. 0463 299 187 - 4 - © ESAB AB 2019...
- Page 5 Do not weld, cut or gouge on materials such as galvanized steel, stainless steel, copper, zinc, lead beryllium or cadmium unless positive mechanical ventilation is provided. Do not breathe in the fumes from these materials. 0463 299 187 - 5 - © ESAB AB 2019...
- Page 6 If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. • Keep cables and cords away from moving vehicles when working from an aerial location. 0463 299 187 - 6 - © ESAB AB 2019...
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Page 7: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace. - Page 8 Keep the welding power source and cables as far away from your body as possible. ○ Connect the work cable to the workpiece as close as possible to the area being welded. 0463 299 187 - 8 - © ESAB AB 2019...
- Page 9 CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information, contact your local ESAB dealer or visit us on our website. 0463 299 187 - 9 -...
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Page 10: Introduction
• Feed 3004/4804 • MobileFeed 300 • YardFeed 2000 ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: • Return 5 m cable with return clamp •... -
Page 11: Technical Data
Valid for power sources without VRD specification on the rating plate. Valid for power sources with VRD specification on the rating plate. The VRD function is explained in the instruction manual for the control panel. 0463 299 187 - 11 - © ESAB AB 2019... - Page 12 Valid for power sources without VRD specification on the rating plate. Valid for power sources with VRD specification on the rating plate. The VRD function is explained in the instruction manual for the control panel. 0463 299 187 - 12 - © ESAB AB 2019...
- Page 13 Valid for power sources without VRD specification on the rating plate. Valid for power sources with VRD specification on the rating plate. The VRD function is explained in the instruction manual for the control panel. 0463 299 187 - 13 - © ESAB AB 2019...
- Page 14 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 299 187 - 14 - © ESAB AB 2019...
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Page 15: Installation
It is the user's responsibility to take adequate precautions. Location Position the welding power source so that its cooling air inlets and outlets are not obstructed. 0463 299 187 - 15 - © ESAB AB 2019... -
Page 16: Assembly Of Components
4 INSTALLATION Assembly of components WARNING! During transport, the rear wheels of the power source are in their forward position. Before use, place the wheels in their rear position. 0463 299 187 - 16 - © ESAB AB 2019... -
Page 17: Mains Power Supply
Primary current 60% duty cycle 75 A 43 A (50 A*) 39 A (48 A*) 35 A (42 A*) 100% duty cycle 58 A 33 A 30 A 27 A 0463 299 187 - 17 - © ESAB AB 2019... - Page 18 The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations. For other regions, supply cables must be suitable for the application and meet local and national regulations. 0463 299 187 - 18 - © ESAB AB 2019...
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Page 19: Operation
General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 299 187 - 19 - © ESAB AB 2019... -
Page 20: Connections And Control Devices
It resets automatically when the temperature has fallen and the indicating lamp will go out. 0463 299 187 - 20 - © ESAB AB 2019... -
Page 21: Maintenance
The air filter is an accessory, see ordering number in the "ACCESSORIES" chapter. 6.1.2 Welding gun ESAB ready-mixed coolant is recommended for use. See accessories in the "ACCESSORIES" chapter. 0463 299 187 - 21 -... -
Page 22: Troubleshooting
• Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 299 187 - 22 - © ESAB AB 2019... -
Page 23: Ordering Spare Parts
8 ORDERING SPARE PARTS ORDERING SPARE PARTS CAUTION! Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Mig 4002C, Mig 5002C, Mig 6502C is designed and tested in accordance with the international and European standards EN 60974-1 and EN 60974-10. -
Page 24: Cleaning
CLEANING CLEANING 0463 299 187 - 24 - © ESAB AB 2019... -
Page 25: Schematic Diagram
SCHEMATIC DIAGRAM SCHEMATIC DIAGRAM 0463 299 187 - 25 - © ESAB AB 2019... - Page 26 SCHEMATIC DIAGRAM 0463 299 187 - 26 - © ESAB AB 2019...
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Page 27: Connection Instruction
CONNECTION INSTRUCTION CONNECTION INSTRUCTION 0463 299 187 - 27 - © ESAB AB 2019... -
Page 28: Ordering Number
0349 312 400 Origo™ Mig 5002c 230 V - 500 V, 3~50Hz, 3~60Hz 0349 312 410 Origo™ Mig 6502c 230 V - 500 V, 3~50Hz, 3~60Hz 0349 300 554 Spare parts list available at www.esab.com 0463 299 187 - 28 - © ESAB AB 2019... -
Page 29: Accessories
Wire feed unit with control panel U6 0460 526 486 Aristo™ Feed 3004 Enc 10pNA Control panel U8 0460 820 880 Control panel U8 0460 820 881 Control panel U8 Plus 0463 299 187 - 29 - © ESAB AB 2019... - Page 30 A24 Control panel kit 0349 311 700 Strain relief 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply.
- Page 31 Conn set 32.8FT CAN 10P NA 0349 312 453 Conn set 49.2FT CAN 10P NA 0349 312 454 Conn set 82FT CAN 10P NA 0349 312 455 Conn set 114.8FT CAN 10P NA 0463 299 187 - 31 - © ESAB AB 2019...
- Page 32 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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