ESAB Aristo Mig 5000i Instruction Manual
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Summary of Contents for ESAB Aristo Mig 5000i
- Page 1 Aristo® Mig 5000i, Mig 5000i WeldCloud™ 460 V Instruction manual Valid for: serial no. 834-xxx-xxxx 0459 293 787 GB 20181030...
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Page 4: Table Of Contents
MAINTENANCE ................... Cleaning the air filter................TROUBLESHOOTING ................. ORDERING OF SPARE PARTS ..............DIAGRAM ......................ORDERING NUMBERS ..................24 SPARE PARTS LIST.................... 25 ACCESSORIES ....................26 Rights reserved to alter specifications without notice. 0459 293 787 © ESAB AB 2018... -
Page 5: Safety
Warn bystanders not to watch the arc and not to expose themselves to the rays of the electric-arc or hot metal. 0459 293 787 - 5 - © ESAB AB 2018... - Page 6 Do not stand directly on metal or the earth while working in tight quarters or a damp area; stand on dry boards or an insulating platform and wear rubber-soled shoes. Put on dry, hole-free gloves before turning on the power. 0459 293 787 - 6 - © ESAB AB 2018...
- Page 7 (California Health & Safety Code §25249.5 et seq.) CYLINDER HANDLING Cylinders, if mishandled, can rupture and violently release gas. A sudden rupture of cylinder valve or relief device can injure or kill. Therefore: 0459 293 787 - 7 - © ESAB AB 2018...
- Page 8 If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. • Keep cables and cords away from moving vehicles when working from an aerial location. 0459 293 787 - 8 - © ESAB AB 2018...
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Page 9: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 10 Keep welding power source and cables as far away from your body as possible. ○ Connect the work cable to the workpiece as close as possible to the area being welded. 0459 293 787 - 10 - © ESAB AB 2018...
- Page 11 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. 0459 293 787 - 11 - © ESAB AB 2018...
- Page 12 1 SAFETY ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0459 293 787 - 12 - © ESAB AB 2018...
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Page 13: Introduction
For more information about the feed units and WeldCloud™, refer to the Instruction manuals. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied complete with terminating resistor, 5 m return cable and instruction manual. -
Page 14: Technical Data
Open-circuit voltage U GMAW (MIG/MAG) without VRD function 1) 72 - 88 V 72 - 88 V SMAW (MMA) without VRD 68 - 80 V 68 - 80 V function 1) 0459 293 787 - 14 - © ESAB AB 2018... - Page 15 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0459 293 787 - 15 - © ESAB AB 2018...
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Page 16: Installation
SHOCK. BE SURE THAT ALL POWER IS OFF BY OPENING THE LINE (WALL) DISCONNECT SWITCH WHEN PRIMARY ELECTRICAL CONNECTIONS ARE MADE TO THE POWER SOURCE. BE SURE TO CHECK YOUR INPUT LEADS WITH A VOLTMETER TO MAKE SURE ALL POWER IS OFF. 0459 293 787 - 16 - © ESAB AB 2018... -
Page 17: Terminating Resistor
One end of the CAN bus is at the control panel, which has an integral terminating resistor. The other end at the power source must be fitted with the terminating resistor, as shown on the right. 0459 293 787 - 17 - © ESAB AB 2018... -
Page 18: Operation
8* *Only on WeldCloud™ version: USB 17 Connection (-) for the return cable wire Connectivity feed unit 9* *Only on WeldCloud™ version: Red indicating lamp - Wi-Fi Connectivity 0459 293 787 - 18 - © ESAB AB 2018... -
Page 19: Turning On The Power Source
After set-up and restart, the power source will be visible in WeldCloud™. For more information about the WeldCloud™ unit and features, see the WeldCloud™ instruction manual. 0459 293 787 - 19 - © ESAB AB 2018... -
Page 20: Maintenance
Blow it clean with compressed air at reduced pressure. Replace the filter with the finer mesh on the side against the cover plate (2). Replace the cover plate with the filter. 0459 293 787 - 20 - © ESAB AB 2018... -
Page 21: Troubleshooting
• Check that the correct current value is set. • Check that the correct wire is being used. • Check the main power supply fuses. 0459 293 787 - 21 - © ESAB AB 2018... -
Page 22: Ordering Of Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 23: Diagram
DIAGRAM DIAGRAM 0459 293 787 - 23 - © ESAB AB 2018... -
Page 24: Ordering Numbers
Mig 5000i With WeldCloud™ unit WeldCloud™ 0459 839 020 Spare parts list Mig 5000i, Mig U5000i, Mig 5000i WeldCloud™, Mig U5000i WeldCloud™ Technical documentation is available on the Internet at: www.esab.com 0459 293 787 - 24 - © ESAB AB 2018... -
Page 25: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0458 398 001 Filter 0458 383 991 Front grill 0459 293 787 - 25 - © ESAB AB 2018... -
Page 26: Accessories
SMAW: current and arc force GTAW: current, pulse and background current 0459 491 882 Remote control unit M1 10Prog CAN Choice of one of 10 programs GMAW: voltage deviation GTAW and SMAW: current deviation 0459 293 787 - 26 - © ESAB AB 2018... - Page 27 0.8 ft (0.25 m) 0459 554 880 16.4 ft (5 m) 0459 554 881 32.9 ft (10 m) 0459 554 882 49.4 ft (15 m) 0459 554 883 82.0 ft (25 m) 0459 293 787 - 27 - © ESAB AB 2018...
- Page 28 115 ft (35 m) Connection set air-cooled CAN 12-10 pole 0459 528 960 5.6 ft (1.7 m) 0459 528 961 16.4 ft (5 m) 0459 528 962 32.9 ft (10 m) 0459 293 787 - 28 - © ESAB AB 2018...
- Page 29 ACCESSORIES 0700 006 897 Return cable 16.4 ft (5 m), 2/0 AWG 0459 579 880 MMC kit for power source Mig 0459 293 787 - 29 - © ESAB AB 2018...
- Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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