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Summary of Contents for ESAB Origo Mig 402cw
- Page 1 Origo Mig 402cw, Mig 402c Mig 502cw, Mig 502c Mig 652cw, Mig 652c Instruction manual 0349 301 129 GB 20121005 Valid for serial no. 712-xxx-xxxx to 751-xxx-xxxx...
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Page 3: Table Of Contents
1 SAFETY ............2 INTRODUCTION . -
Page 4: Safety
SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 MALFUNCTION - Call for expert assistance in the event of malfunction. Read and understand the instruction manual before installing or operating. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. CAUTION This product is solely intended for arc welding.
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Page 6: Introduction
Feed 48x and the most of ESAB wire feeders), MMA, TIG (option) -welding. The power sources are fan-cooled an equipped with thermal overload protection. ESAB's accessories for the product can be found on page 22. Equipment The power source is supplied with:... - Page 7 42 V, 50/60 Hz Dimensions lxwxh 835 x 640 x 835 mm Weight 228 kg with cooling unit 242 kg Operating temperature -10 to +40° C Enclosure class IP 23 Application classification - 7 - © ESAB AB 2007 ba44e...
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Page 8: Installation
Cooling unit Cooling power 1,0 kW at 25° C and flow 1l/min Coolant ESAB's ready mixed coolant Coolant quantity Maximum water flow 2,1 l/min Duty cycle The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading. -
Page 9: Assembly Of Components
Assembly of components WARNING! During transport, the rear wheels of the power source are in their forward position. Before use, place the wheels in their rear position. - 9 - © ESAB AB 2007 ba44e... -
Page 10: Mains Power Supply
NB: The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations. They may not be applicable in other countries: make sure that the cable area and fuse sizes comply with the relevant national regulations. - 10 - © ESAB AB 2007 ba44e... -
Page 11: Operation
(in machines with cooling liquid systems) White indicating lamp, power supply ON Connection for weldng current cable (+) Orange indicating lamp, overheating LiftArc start kit (TIG) is an accessory see on page 22 - 11 - © ESAB AB 2007 ba44e... -
Page 12: Overheating Protection
Water connection The Origo Feed has a sensor ELP, ESAB Logic Pump, that senses if the water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump starts. -
Page 13: Topping Up The Coolant
60974-1 and EN 60974-10. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said stan dard. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - 13 - ©... - Page 14 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 14 - notes...
- Page 15 Cleaning - 15 - © ESAB AB 2007 ba44clean...
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Page 16: Diagram
Diagram - 16 - © ESAB AB 2007 ba44e... - Page 17 - 17 - © ESAB AB 2007 ba44e...
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Page 18: Connection Instruction
Connection instruction 230V / 400-415V / 440-460V / 500V - 18 - © ESAB AB 2007 ba44c... - Page 19 - 19 - © ESAB AB 2007 ba44c...
- Page 20 Burndy 23 <-> Amphenol 19 Burndy 23 Amphenol 19 Signals Start contact Artificial ground Arc voltage +15VB Data display Clock display Load display Crater fill Water connection monitoring Water connection monitoring - 20 - © ESAB AB 2007 ba44Amp...
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Page 21: Order Number
Mig 502c 230V - 500V, 3~50Hz, 3~60Hz 0349 311 270 Origo Mig 652cw 230V - 500V, 3~50Hz, 3~60Hz; with water cooler 0349 311 260 Origo Mig 652c 230V - 500V, 3~50Hz, 3~60Hz - 21 - © ESAB AB 2007 ba44o... -
Page 22: Accessories
......0349 311 530 Transformer for CO heater ....0349 302 250 - 22 - © ESAB AB 2007 ba44a... - Page 23 Connection set 25 m, water ....0459 836 894 Connection set 35 m, water ....0459 836 895 - 23 - © ESAB AB 2007 ba44a...
- Page 24 Coolant ready mixed (5 l) ....0349 483 296 For more information of the accessories contact the nearest ESAB agency. - 24 - © ESAB AB 2007...
- Page 25 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 25 - notes...
- Page 26 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 26 - notes...
- Page 27 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 27 - notes...
- Page 28 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...
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