ESAB Origo Mig 4002cw Instruction Manual
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ESAB Origo Mig 4002cw Instruction Manual

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See also: Service Manual
Mig 4002cw, Mig 4002c
Mig 5002cw, Mig 5002c
Mig 6502cw, Mig 6502c
Origo
™ ™ ™ ™
Instruction manual
0349 301 143
080904
Valid for serial no.
740,743,741,744,742,745,801,802,803,804,806,805

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Summary of Contents for ESAB Origo Mig 4002cw

  • Page 1 Mig 4002cw, Mig 4002c Mig 5002cw, Mig 5002c Mig 6502cw, Mig 6502c Origo ™ ™ ™ ™ Instruction manual 0349 301 143 080904 Valid for serial no. 740,743,741,744,742,745,801,802,803,804,806,805...

  • Page 2: Table Of Contents

    ENGLISH 1 DIRECTIVE ............2 SAFETY .

  • Page 3: Directive

    DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that weld- ing power source Origo Mig 4002cw, Mig 4002c, Mig 5002cw, Mig 5002c, Mig 6502cw, Mig 6502c from serial number 740, 743, 741, 744, 742, 745 are constructed and tested in compliance with the standard EN 60974--1 and EN 60974--10 in accordance with the requirements of directive (2006/95/EC) and (2004/108/EEC).
  • Page 4 MALFUNCTION - - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. WARNING! Do not use the power source for thawing frozen pipes.

  • Page 5: Introduction

    Feed 4804 or Aristo /Origo YardFeed 2000 wire feed units. All settings are made from the wire feed unit. ESAB’s accessories for the product can be found on page 24. Equipment The power source is supplied with: Return cable 5m with return clamp...
  • Page 6 Enclosure class IP 23 Application classification Origo Mig 5002cw Mains voltage 230/400--415/500 V 3∼ 50 Hz 230/440--460 V 3∼ 60 Hz Permissible load at 60 % duty cycle Mig/Mag: 500 A / 39 V; MMA: 500 A / 40 V 100% duty cycle Mig/Mag: 400 A / 34 V;...

  • Page 7: Installation

    Enclosure class IP 23 Application classification Cooling unit Cooling power 2500 W at40˚C temp. difference and flow 1,5l/min Coolant 50 % water / 50% glycol Coolant quantity 5,5 l Maximum water flow 2,0 l/min Duty cycle The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer- tain load without overloading.

  • Page 8: Assembly Of Components

    Assembly of components WARNING! During transport, the rear wheels of the power source are in their forward position. Before use, place the wheels in their rear position. - - 8 - - mxx02cwe...

  • Page 9: Electrical Installation

    Electrical installation Mains power supply Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data Recommended fuse sizes and minimum cable areas 50Hz Mig 4002cw, 4002c...

  • Page 10: Operation

    OPERATION General safety regulations for the handling of the equipment can be found on page 3. Read through before you start using the equipment! WARNING - - TIPPING RISK! Fasten the equipment -- particularly if the ground is uneven or sloping. Connections and control devices Mains supply switch Control cable socket (from / to wire feeder)

  • Page 11: Water Connection

    Water connection Feed has a sensor ELP, ESAB Logic Pump, that senses if the The Aristo /Origo water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump starts. When connecting the cooling water hoses to/from the Feed wire feed unit, the mains ON/OFF switch of the Origo Mig must be in the OFF position.

  • Page 12: Topping Up The Coolant

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - - 12 - -...
  • Page 13 - - 13 - - document...

  • Page 14: Diagram

    Diagram Mig 4002cw, 5002cw, 6502cw, 400 - - 415 V - - 14 - - dmxx02cw...
  • Page 15 Mig 4002cw, 5002cw, 6502cw, 400 - - 415 V - - 15 - - dmxx02cw...
  • Page 16 Mig 4002c, 5002c, 6502c, 400 - - 415 V - - 16 - - dmxx02cw...
  • Page 17 Mig 4002c, 5002c, 6502c, 400 - - 415 V - - 17 - - dmxx02cw...
  • Page 18 Mig 4002cw, 5002cw, 6502cw, 230 - - 550 V - - 18 - - dmxx02cw...
  • Page 19 Mig 4002cw, 5002cw, 6502cw, 230 - - 550 V - - 19 - - dmxx02cw...
  • Page 20 Mig 4002c, 5002c, 6502c, 230 - - 550 V - - 20 - - dmxx02cw...
  • Page 21 Mig 4002c, 5002c, 6502c, 230 - - 550 V - - 21 - - dmxx02cw...

  • Page 22: 230V / 400- -415V / 440- -460V / 500V

    ? 230V / 400- -415V / 440- -460V / 500V ? - - 22 - - vrxx02c...
  • Page 23 Origo Mig 4002cw, 4002c, 5002cw, 5002c, 6502cw, 6502c Valid for serial no. 740,743,741,744,742,745,801,802,803,804,806,805- -XXX- -XXXX Ordering numbers 0349 309 780 Origo Mig 4002cw 400V -- 415V, 3~50Hz; with water cooler 0349 311 300 Origo Mig 4002c 400V -- 415V, 3~50Hz 0349 311 350 Origo Mig 5002cw 400V -- 415V, 3~50Hz;...

  • Page 24: Accessories

    Origo Mig 4002cw, 4002c, 5002cw, 5002c, 6502cw, 6502c Accessories Origo Feed MA23 panel Origo Feed 3004 ......0460 526 887 Origo Feed 3004 W, with water .
  • Page 25 Origo Mig 4002cw, 4002c, 5002cw, 5002c, 6502cw, 6502c Water flow guard ......0349 302 251 Filter ........0349 302 252 Holder for welding gun and cables .
  • Page 26 Connection set 25 m, water ....0459 528 994 For more information of the accessories contact the nearest ESAB agency. - - 26 - -...
  • Page 27 ESAB subsidiaries and representative offices Europe Asia/Pacific Representative offices NORWAY AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...

This manual is also suitable for:

Origo mig 4002cOrigo mig 5002cwOrigo mig 5002cOrigo mig 6502cwOrigo mig 6502c

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