ESAB ORIGO Mig 410 Instruction Manual
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ESAB ORIGO Mig 410 Instruction Manual

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GB
Origo™
Mig 410
Mig 510
Instruction manual
0463 275 001 GB 20120823
Valid for serial no. 627-xxx-xxxx, 122-xxx-xxxx

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Summary of Contents for ESAB ORIGO Mig 410

  • Page 1 Origo™ Mig 410 Mig 510 Instruction manual 0463 275 001 GB 20120823 Valid for serial no. 627-xxx-xxxx, 122-xxx-xxxx...
  • Page 2 - 2 -...

  • Page 3: Table Of Contents

    1 SAFETY ............2 INTRODUCTION .

  • Page 4: Safety

    SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob­...
  • Page 5 A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION Read and understand the instruction manual before installing or operating. CAUTION This product is solely intended for arc welding. - 5 - ba52de © ESAB AB 2011...

  • Page 6: Introduction

    As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. INTRODUCTION The Mig 410 and Mig 510 are step-controlled power sources designed for MIG/MAG-welding together with wire feed units Feed 302, 304, 484 and YardFeed 200.

  • Page 7: Technical Data

    215 kg with cooling unit 228 kg 229 kg Operating temperature -10 to +40 -10 to +40 Transportation temperature -20 to +55°C -20 to +55°C Enclosure class IP 23 IP 23 Application classification - 7 - ba52de © ESAB AB 2011...

  • Page 8: Installation

    1200 W at 25° C 1l/min 3.5 bar Coolant ESAB's ready mixed coolant Coolant quantity 5.5 l Duty cycle The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at a certain load without overloading.

  • Page 9: Assembly Of Components

    Assembly of components WARNING During transport, the rear wheels of the power source are in their forward position. Before use, place the wheels in their rear position. - 9 - ba52de © ESAB AB 2011...

  • Page 10: Assembly Of Counter Balance

    The stabiliser + CB KIT is an accessory. The order number can be found on page 28. Attention! Using the counter balance without stabiliser may cause the power source to tip over. Electrical installation - 10 - ba52de © ESAB AB 2011...

  • Page 11: Mains Power Supply

    Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data - 11 - ba52de © ESAB AB 2011...
  • Page 12 NB: The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations. They may not be applicable in other countries: make sure that the cable area and fuse sizes comply with the relevant national regulations. - 12 - ba52de © ESAB AB 2011...

  • Page 13: Operation

    NOTE! Cooling water connections only available on certain models. * Indicating loss of coolant, only when water flow guard is used, see point 5.5 ** ELP = ESAB Logic Pump, see point 5.4 - 13 - ba52de © ESAB AB 2011...

  • Page 14: Start

    Water connection The wire feed unit has a ELP (ESAB Logic Pump) sensor which senses whether the water hoses of the welding gun are connected. When a water cooled welding gun is connected, the water pump is active. For wire feed units with ELP sensor the pump supply switch on the power source should be in position ”ELP/0”.

  • Page 15: Maintenance

    Blow the wire guide clean regularly and clean the contact tip. Topping up the coolant ESAB's ready mixed coolant is recommended for use. See accessories on page 28. Note! Coolant must be topped up if connecting a welding torch that is 5 metres in length or longer.

  • Page 16: Fault Tracing

    Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.
  • Page 17 Cleaning - 17 - ba52clean © ESAB AB 2011...

  • Page 18: Diagram

    Diagram Mig 410 (400-415V) - 18 - © ESAB AB 2011 ba52e...
  • Page 19 - 19 - © ESAB AB 2011 ba52e...
  • Page 20 Mig 410 (230-500V) - 20 - © ESAB AB 2011 ba52e...
  • Page 21 - 21 - © ESAB AB 2011 ba52e...
  • Page 22 Mig 510 (400-415V) - 22 - © ESAB AB 2011 ba52e...
  • Page 23 - 23 - © ESAB AB 2011 ba52e...
  • Page 24 Mig 510 (230-500V) - 24 - © ESAB AB 2011 ba52e...
  • Page 25 - 25 - © ESAB AB 2011 ba52e...

  • Page 26: Connection Instruction

    Connection instruction Mig 410 Mig 510 - 26 - ba52c © ESAB AB 2011...

  • Page 27: Order Number

    0349 303 566 Origo™ Mig 510w 400-415 V 3~50Hz with water cooling and digital instrument 0349 300 066 Origo™ Mig 410, Spare parts list Origo™ Mig 510 Technical documentation is available on the Internet at www.esab.com - 27 - © ESAB AB 2011 ba52o...

  • Page 28: Accessories

    0349 302 250 Water flow guard ......0349 302 251 - 28 - ba52a © ESAB AB 2011...
  • Page 29 Connection set 25m, water ....0469 836 898 Connection set 35m, water ....0469 836 899 - 29 - ba52a © ESAB AB 2011...
  • Page 30 CB KIT (cpl.) ......0349 305 812 CONTAINS: - KIT for Counter Balance (0349 309 748) - Stabiliser (0349 303 474) - 30 - ba52a © ESAB AB 2011...
  • Page 31 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 31 - notes...
  • Page 32 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...

This manual is also suitable for:

Origo mig 510

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