ESAB Aristo Mig 5000i 460 V Instruction Manual
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ESAB Aristo Mig 5000i 460 V Instruction Manual

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US
Mig 5000i
Aristot
460 V version
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices
for arc welding equipment, we urge you to read our booklet, "Precations and Safe Practices for Arc, Cutting and Gouging, "Form
52- -529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this
equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your
supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment.
Instruction manual
0459 293 187
060523
CAUTION
Be sure this information reaches the operator.
You can get extra copies through your supplier.
Valid for serial no. 620- -xxx- -xxxx

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Summary of Contents for ESAB Aristo Mig 5000i 460 V

  • Page 1 Mig 5000i Aristot 460 V version CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding equipment, we urge you to read our booklet, “Precations and Safe Practices for Arc, Cutting and Gouging, “Form 52- -529.

  • Page 2: Table Of Contents

    1 SAFETY PRECAUTIONS ..........2 PRECAUCION DE SEGURIDAD .

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS WARNING: These Safety Precautions are for your protection. They summarize precautionary information from the references listed in Additional Safety Information section. Before performing any installation or operating procedures, be sure to read and follow the safety precautions listed below as well as all other manuals, material safety data sheets, labels, etc. Failure to observe Safety Precautions can result in injury or death.
  • Page 4 ELECTRIC AND MAGNETIC FIELDS May be dangerous. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding and cutting current creates EMF around welding cables and welding machines. Therefore: Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers. Exposure to EMF may have other health effects which are unknown.

  • Page 5: Precaucion De Seguridad

    ADDITIONAL SAFETY INFORMATION For more information on safe practices for electric arc welding and cutting equipment, ask your supplier for a copy of “Precautions and Safe Practices for Arc Welding, Cutting and Gouging”, Form 52- - 529. The following publications, which are available from the American Welding Society, 550 N.W. LeJuene Road, Miami, FL 33126, are recommended to you: ANSI/ASC Z49.1 - - “Safety in Welding and Cutting”...
  • Page 6 Remueva todo material combustible lejos del área de trabajo o cubra los materiales con una cobija a prueba de fuego. Materiales combustibles incluyen madera, ropa, líquidos y gases flamables, solventes, pinturas, papel, etc. Chispas y partículas de metal pueden introducirse en las grietas y agujeros de pisos y paredes causando fuegos escondidos en otros niveles o espacios.
  • Page 7 Haga referencia a la publicación ANSI/ASC Standard Z49.1 (Vea la lista a continuación) para recomendaciones específicas en la ventilación. ADVERTENCIA- -Este producto cuando se utiliza para soldaduras o cortes, produce humos o gases, los cuales contienen químicos conocidos por el Estado de California de causar defectos en el nacimiento, o en algunos casos, Cancer. (California Health &...

  • Page 8: Mesures De Securite

    MESURES DE SECURITE ATTENTION : ces règles de sécurité ont pour objet d’assurer votre protection. Elles constituent une synthèse des mesures de sécurité contenues dans les ouvrages de référence repris au chapitre Informations complémentaires relatives à la Sécurité. Avant toute installation ou utilisation du matériel, veillez à...
  • Page 9 CHOC ELECTRIQUE Tout contact avec des éléments sous tension et la masse peut provoquer des blessures graves ou mortelles. NE PAS utiliser de courant de soudage CA dans des zones humides, des lieux exigus ou lorsqu’il existe un risque de chute. En conséquence : Vérifier que le châssis du générateur est bien relié...
  • Page 10 MANIPULATION DES BOUTEILLES DE GAZ Une erreur de manutention des bouteilles de gaz peut les endommager et entraîner une libération violente du gaz. La rupture soudaine de la soupape ou du détendeur peut provoquer des blessures graves ou mortelles. En conséquence : Utiliser le gaz approprié...

  • Page 11: User Responsibility

    11 should be read completely. This will help avoid possible injury due to misuse or improper installation. Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment.

  • Page 12: Introduction

    The power source is intended for use with the Feed 3004 or Feed 4804 wire feed units. All settings are made from the wire feed unit or control box U8. ESAB’s accessories for the product can be found on page 25. Equipment The power source is supplied complete with terminating resistor and instruction manual.

  • Page 13: Installation

    Mig 5000i Efficiency at maximum current 87 % Open- -circuit voltage GMAW 72 -- 88 V SMAW 68 -- 80 V Operating temperature --10 to +40˚C Dimensions, lxwxh 24.6”x 15.5” x 19.5” Continual A- -weighted sound pressure <70 db Weight 150 Ibs Insulation class transformer Enclosure class...

  • Page 14: Primary Input

    Primary input ELECTRIC SCHOCK CAN KILL! Precautionary measures should be taken to provide maximum protection against electrical shock. Be sure that all power is OFF by opening the line (wall) disconnect switch when primary electrical connections are made to the power source. Be sure to check your input leads with a voltmeter to make sure all power is OFF.

  • Page 15: Operation

    OPERATION General safety regulations for the handling of the equipment can be found on page 11. Read through before you start using the equipment! Connections and control devices Connection for welding current cable (+) White indicating lamp -- Power supply ON (SMAW welding) Connection for remote control Orange indicating lamp -- Overheating...

  • Page 16: Fan Control

    Fan control The power source fans continue to run for 6.5 minutes after welding has stopped, and the unit switches to energy--saving mode. They start again when welding restarts. The fans run at reduced speed for welding currents up to 180 A, and at full speed for higher currents.

  • Page 17: Cleaning The Air Filter

    Check the main power supply fuses. REPLACEMENT AND REPAIR PARTS Repair and electrical work should be performed by an authorized ESAB service personnel. Use only ESAB original replacement and wear parts. When ordering replacement parts, order by part number and part name, as illustrated on the figure.

  • Page 18: Ordering

    Attn: Customer Service Dept. P.O. Box 100545, 411 S. Ebenezer Road Florence, SC 29501- -0545 To order parts by phone, contact ESAB at 1--843--664--5540. Orders may also be faxed to 1--800--634--7548. Be sure to indicate any special shipping instructions when ordering replacement parts.
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  • Page 20: Schematic Diagram

    Schematic diagram - - 20 - - ba38e11a...
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  • Page 23: Ordering Number

    0459 293 990 Spare part list Mig 5000i The spare parts list is available on the Internet at www.esab.com Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can both search for and download instruction manuals and spare parts lists.

  • Page 24: Replacement Parts

    Mig 5000i Replacement parts Item Ordering no. Denomination 0458 398 001 Filter 0458 383 001 Front grill - - 24 - - Edition 060523 ba37s...

  • Page 25: Accessories

    Mig 5000i Accessories Cart ........0458 530 880 Guide pin 0458 731 880 Feeder stand .
  • Page 26 Mig 5000i Remote control unit MTA1 CAN ... . . 0459 491 880 GMAW: wire feed speed and voltage SMAW: current and arc force GTAW: current, pulse and background current Remote control unit M1 10Prog CAN .
  • Page 27 Mig 5000i 16.4 ft 2/0 AWG ....0700 006 895 Return cable MMC kit for power source Mig ....0459 579 880 - - 27 - - R0459 293 /E060523/PNO TAG ba38a11a...
  • Page 28 Hours: 7.30 AM to 5:00 PM EST Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting TECHNICAL SERVICE: Telephone: (800) ESAB- - 123 / Fax: (843) 664- - 4452 Hours: 8.00 AM to 5:00 PM EST Part Numbers Technical Applications Specifications...

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