Related Manuals for ESAB Mig 4004i
Summary of Contents for ESAB Mig 4004i
- Page 1 Mig 4004i, Mig 5004i Instruction manual Valid for: serial no. 806-xxx-xxxx 0463 279 101 GB 20180831...
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Page 3: Table Of Contents
MMA welding................... MAINTENANCE ................... Inspection and cleaning................. Welding torch..................TROUBLESHOOTING ................. ORDERING OF SPARE PARTS ..............DIAGRAM ......................ORDERING NUMBERS ..................22 WEAR PARTS...................... ACCESSORIES ....................24 Rights reserved to alter specifications without notice. 0463 279 101 © ESAB AB 2018... -
Page 4: Safety
Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 279 101 - 5 - © ESAB AB 2018...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 279 101 - 6 -...
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Page 7: Introduction
2 INTRODUCTION INTRODUCTION The Mig 4004i and Mig 5004i are welding power sources intended for MIG/MAG welding, as well as for welding with powder filled cored wire (FCAW-S) and for welding with coated electrodes (MMA). The power sources are intended for use with the wire feed unit Feed 3004/4804. -
Page 8: Technical Data
Dimensions l × w × h 610 × 250 × 445 mm 610 × 250 × 445 mm Weight (in delivery mode) 46 kg 46 kg Isolation class transformer Enclosure class IP23 IP23 Application class 0463 279 101 - 8 - © ESAB AB 2018... - Page 9 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 279 101 - 9 - © ESAB AB 2018...
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Page 10: Installation
It is the user's responsibility to take adequate precautions. Location Position the welding power source such way that its cooling air inlets and outlets are not obstructed. Lifting instruction 0463 279 101 - 10 - © ESAB AB 2018... -
Page 11: Mains Supply
S . Refer to the technical data in the scmin TECHNICAL DATA chapter. 0463 279 101 - 11 - © ESAB AB 2018... - Page 12 NOTE! The power source can be powered from a generator. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
- Page 13 If the mains cable needs to be changed, the earth connection to the bottom plate must be made in a correct way. See from the picture above in which order the washers, nuts and screws are placed. 0463 279 101 - 13 - © ESAB AB 2018...
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Page 14: Operation
Read it through before you start using the equipment! NOTE! When moving the equipment use intended handle. Never pull the cables. WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 279 101 - 14 - © ESAB AB 2018... -
Page 15: Connections And Control Devices
Turn the power source on by turning switch (1) to the ”1” position. Turn the power source off by turning the switch (1) to the ”0” position. Regardless the mains supply is interrupted 0463 279 101 - 15 - © ESAB AB 2018... -
Page 16: Fan Control
MMA welding may also be referred to as welding with coated electrodes. Striking the arc melts the electrode and its coating forms protective slag. For welding with coated electrodes, the power source is supplemented with: • welding cable with electrode clamp. 0463 279 101 - 16 - © ESAB AB 2018... -
Page 17: Maintenance
Release the dust filter according to the figure. Blow the filter clean with compressed air (reduced pressure). Ensure that the filter with the finest mesh is placed towards the grille. Reinstall the filter. 0463 279 101 - 17 - © ESAB AB 2018... -
Page 18: Welding Torch
6 MAINTENANCE Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 279 101 - 18 - © ESAB AB 2018... -
Page 19: Troubleshooting
• Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 279 101 - 19 - © ESAB AB 2018... -
Page 20: Ordering Of Spare Parts
Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts. Mig 4004i, Mig 5004i is designed and tested in accordance with the international and European standards IEC/EN 60974-1 and IEC/EN 60974-10 Class A. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. -
Page 21: Diagram
DIAGRAM DIAGRAM 0463 279 101 - 21 - © ESAB AB 2018... -
Page 22: Ordering Numbers
Mig 4004i, Mig 5004i 0462 305 * Instruction manual Cooling unit COOL 1 0444 408 * Instruction manual Feed unit Feed 3004/4804 Technical documentation is available on the Internet at www.esab.com 0463 279 101 - 22 - © ESAB AB 2018... -
Page 23: Wear Parts
WEAR PARTS WEAR PARTS Item Ordering no. Denomination 0462 197 001 Dust filter 0463 279 101 - 23 - © ESAB AB 2018... -
Page 24: Accessories
For use together with counter balance device 0461 310 880 Trolley adapter kit For fitting of power sources Mig 4004i and Mig 5004i to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter balance (1) 0463 279 101 - 24 - © ESAB AB 2018... - Page 25 10 pole cable plug - 10 pole cable socket 0459 528 780 1.7 m 0459 528 781 0459 528 782 10 m 0459 528 783 15 m 0459 528 784 25 m 0459 528 785 35 m 0463 279 101 - 25 - © ESAB AB 2018...
- Page 26 0459 491 880 Remote control unit MTA1 CAN MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current 0459 491 883 Remote control unit AT1 CAN MMA and TIG: current 0463 279 101 - 26 - © ESAB AB 2018...
- Page 27 0459 960 881 10 m 0459 960 882 25 m Information on PSF welding torches can be found in separate brochures. For more information of the accessories contact the nearest ESAB agency. 0463 279 101 - 27 - © ESAB AB 2018...
- Page 28 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...