Related Manuals for ESAB Mig 4004i
Summary of Contents for ESAB Mig 4004i
- Page 1 Mig 4004i, Mig 5004i Instruction manual 0463 279 001 GB 20151211 Valid for: 145-xxx-xxxx, 211-xxx-xxxx...
-
Page 3: Table Of Contents
Inspection and cleaning ..................17 Welding torch ..................... 17 FAULT TRACING....................18 ORDERING OF SPARE PARTS ................. 19 DIAGRAM ........................20 ORDERING NUMBERS .....................21 SPARE PARTS LIST....................22 ACCESSORIES ......................23 Rights reserved to alter specifications without notice. 0463 279 001 © ESAB AB 2015... -
Page 4: Safety
1 SAFETY SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. 0463 279 001 - 5 - © ESAB AB 2015...
- Page 6 As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations. For further information contact the nearest ESAB dealer. ESAB can provide you with all necessary welding protection and accessories. 0463 279 001 - 6 - © ESAB AB 2015...
-
Page 7: Introduction
2 INTRODUCTION INTRODUCTION The Mig 4004i and Mig 5004i are welding power sources intended for MIG/MAG welding, as well as for welding with powder filled cored wire (FCAW-S) and for welding with coated electrodes (MMA). The power sources are intended for use with the wire feed unit Feed 3004/4804. -
Page 8: Technical Data
Mains supply, S sc min Minimum short circuit power on the network in accordance with IEC 61000-3-12. Mains supply, Z Maximum permissible line impedance of the network in accordance with IEC 61000-3-11. 0463 279 001 - 8 - © ESAB AB 2015... - Page 9 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 279 001 - 9 - © ESAB AB 2015...
-
Page 10: Installation
It is the user's responsibility to take adequate precautions. Location Position the welding power source such way that its cooling air inlets and outlets are not obstructed. Lifting instruction 0463 279 001 - 10 - © ESAB AB 2015... -
Page 11: Mains Supply
S . Refer to the technical data in the scmin TECHNICAL DATA chapter. 0463 279 001 - 11 - © ESAB AB 2015... - Page 12 NOTE! The power source can be connected for generator power. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations.
- Page 13 If the mains cable needs to be changed, the earth connection to the bottom plate must be made in a correct way. See from the picture above in which order the washers, nuts and screws are placed. 0463 279 001 - 13 - © ESAB AB 2015...
-
Page 14: Operation
General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment! WARNING! Secure the equipment - particularly if the ground is uneven or sloping. 0463 279 001 - 14 - © ESAB AB 2015... -
Page 15: Connections And Control Devices
Turn the power source on by turning switch (1) to the ”1” position. Turn the power source off by turning the switch (1) to the ”0” position. Regardless the mains supply is interrupted 0463 279 001 - 15 - © ESAB AB 2015... -
Page 16: Fan Control
MMA welding may also be referred to as welding with coated electrodes. Striking the arc melts the electrode and its coating forms protective slag. For welding with coated electrodes, the power source is supplemented with: • welding cable with electrode clamp. 0463 279 001 - 16 - © ESAB AB 2015... -
Page 17: Maintenance
3. Ensure that the filter with the finest mesh is placed towards the grille. 4. Reinstall the filter. Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 279 001 - 17 - © ESAB AB 2015... -
Page 18: Fault Tracing
• Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 279 001 - 18 - © ESAB AB 2015... -
Page 19: Ordering Of Spare Parts
Spare parts may be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 20: Diagram
DIAGRAM DIAGRAM 0463 279 001 - 20 - © ESAB AB 2015... -
Page 21: Ordering Numbers
ORDERING NUMBERS ORDERING NUMBERS Ordering number Denomination Type Note 0465 154 880 Welding power source Mig 4004i 0465 155 880 Welding power source Mig 5004i 0459 839 071 Spare parts list Mig 4004i, Mig 5004i 0740 800 217 Service manual... -
Page 22: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0462 197 001 Dust filter 0463 279 001 - 22 - © ESAB AB 2015... -
Page 23: Accessories
Counter balance device (includes mast and counter balance) 0458 705 880 for 300 mm bobbin 0458 705 882 for 440 mm bobbin 0463 279 001 - 23 - © ESAB AB 2015... - Page 24 0459 528 790 1.7 m 0459 528 791 0459 528 792 10 m 0459 528 793 15 m 0459 528 794 25 m 0459 528 795 35 m Remote controls 0463 279 001 - 24 - © ESAB AB 2015...
- Page 25 0459 960 881 10 m 0459 960 882 25 m Information on PSF welding torches can be found in separate brochures. For more information of the accessories contact the nearest ESAB agency. 0463 279 001 - 25 - © ESAB AB 2015...
- Page 26 ESAB subsidiaries and representative offices Europe NORWAY North and South America SOUTH KOREA AS ESAB ESAB SeAH Corporation AUSTRIA Larvik ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +47 33 12 10 00 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +47 33 11 52 03...
Need help?
Do you have a question about the Mig 4004i and is the answer not in the manual?
Questions and answers