Related Manuals for Fronius Profinet Robacta TX
Summary of Contents for Fronius Profinet Robacta TX
- Page 1 / Perfect Charging / Perfect Welding / Solar Energy Operating Instructions Profinet Robacta TX Profinet Robacta TX 10i Robot option 42,0426,0092,EA 006-30122014...
- Page 3 Thank you for the trust you have placed in our company and congratulations on buying this high-quality Fronius product. These instructions will help you familiarize yourself with the product. Reading the instructions carefully will enable you to learn about the many different features it has to offer.
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Page 5: Table Of Contents
Contents General ..............................Profinet basics ............................Application example..........................Robot control unit connection area on the torch neck changing station ..........Fieldbus terminal allocation ........................Device master file for fieldbus coupler BK9103 ..................Address settings at fieldbus coupler using DIP switches..............Data transmission properties ........................ -
Page 7: General
General Profinet basics Profinet is a manufacturer-independent, open fieldbus standard for various applications in manufacturing, process and building automation. Profinet is designed for both fast, time- critical data transmissions as well as comprehensive and complex communication tasks. Application ex- ample (13) (12) (11) -
Page 8: Fieldbus Terminal Allocation
Fieldbus terminal The following shows the fieldbus terminal allocation factory setting: allocation Additional fieldbus terminals can be installed in a robot interface. However, the number is limited by the size of the housing. NOTE! The process data frame changes when additional fieldbus terminals are installed. -
Page 9: Data Transmission Properties
Parameter Value Vendor ID 01B0 Device ID 0201 Station Type fronius-tx-4-100-707 Pin assignment for Profinet con- nection RJ 45 AIDA Signal Pin assignment for supply con- 12345... - Page 10 Remarks 0 V power supply for sensors/actuators - connected via the Emergency Stop switch (US2)
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Page 11: Establishing The Power Supply
Establishing the power supply Safety WARNING! Incorrect operation or shoddy workmanship can cause serious injury or damage. All activities described in these operating instructions may only be carried out by trained and qualified personnel. All functions described in these op- erating instructions may only be used by trained and qualified personnel. -
Page 12: Establishing The Power Supply Via The Supply Connection +24 V Aida With 1 Voltage Circuit
Connect the power supply to supply connection +24 V AIDA (1) Establishing the Proceed as follows for the interface power supply connection (+24 V AIDA with 1 voltage power supply via circuit): the supply con- nection +24 V Remove 8 screws (1) AIDA with 1 volt- Remove cover (2) age circuit... -
Page 13: Establishing The Power Supply Via The External Power Supply Connection "A" (Robacta Tx Only)
Connect plug (5) to plug (4) Plug (3) remains unconnected Connect the power supply to supply connection +24 V AIDA (6) Place the cover (2) onto the torch neck changing station Secure 8 screws (1) Establishing the Proceed as follows for the interface external power supply connection "A": power supply via the external pow- NOTE! Fieldbus coupler and fieldbus terminals are supplied jointly by only one... - Page 14 Remove 8 screws (1) Remove cover (2) Disconnect plug (3) from plug (4) Connect plug (5) to plug (4) Plug (3) remains unconnected...
- Page 15 Connect the power supply to the exter- nal power supply connection "A" (6) Place the cover (2) onto the torch neck changing station Secure 8 screws (1)
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Page 16: Connecting The Robot Control Unit To The Torch Neck Changing Station
Connecting the robot control unit to the torch neck changing station Safety WARNING! Incorrect operation or shoddy workmanship can cause serious injury or damage. All activities described in these operating instructions may only be carried out by trained and qualified personnel. All functions described in these op- erating instructions may only be used by trained and qualified personnel. -
Page 17: Robacta Tx Input And Output Signals
Robacta TX input and output signals Input signals Serial no. Signal designation Range Action (from torch neck Torch neck sensor 1 High changing station to robot) Torch neck sensor 2 High Torch neck sensor 3 High Torch neck sensor 4 High Torch neck sensor 5 High... - Page 18 Serial no. Signal designation Range Action Not used Not used Not used...
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Page 19: Robacta Tx 10I Input And Output Signals
Robacta TX 10i input and output signals Input signals Serial no. Signal designation Range Action (from torch neck Torch neck sensor 1 High changing station to robot) Torch neck sensor 2 High Torch neck sensor 3 High Torch neck sensor 4 High Torch neck sensor 5 High... - Page 20 Serial no. Signal designation Range Action Not used Not used Not used...
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Page 21: Robacta Tx Signal Descriptions
Robacta TX signal descriptions Signal descrip- Serial no. Signal designation Signal description tion of input sig- Torch neck sensor 1 The respective torch neck is in the correspond- nals (from torch ing torch neck holder neck changing Torch neck sensor 2 station to robot) Torch neck sensor 3 Torch neck sensor 4... -
Page 22: Signal Description Of Output Signals (From Robot To Torch Neck Changing Station)
Serial no. Signal designation Signal description Parting agent level OK Signal only available as an option. "Parting agent level OK" signal only for Robac- ta Reamer V: There is parting agent in the parting agent container Cleaning motor lowered / Signal only available as an option. - Page 23 Serial no. Signal designation Signal description Cleaning motor up Signal available as an option. "Cleaning motor up " signal only for Robacta Reamer V: Activates the upward movement of the cleaning motor Cut wire Signal available as an option. Activates the wire cutter Robacta TX cover valve 1 Signal available as an option.
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Page 24: Robacta Tx 10I Signal Descriptions
Robacta TX 10i signal descriptions Signal descrip- Serial no. Signal designation Signal description tion of input sig- Torch neck sensor 1 The respective torch neck is in the correspond- nals (from torch ing torch neck holder neck changing Torch neck sensor 2 station to robot) Torch neck sensor 3 Torch neck sensor 4... -
Page 25: Signal Description Of Output Signals (From Robot To Torch Neck Changing Station)
Serial no. Signal designation Signal description Cleaning motor lowered / Signal only available as an option. 'Cleaning Error' "Cleaning motor lowered" signal only for Ro- bacta Reamer V and Robacta Reamer alumi- num brush head: Cleaning motor is lowered 'Cleaning Error' signal only for Robacta TC de- vices: Error during cleaning Cleaning motor raised... - Page 26 Serial no. Signal designation Signal description Cover valve 1 Signal available as an option. Opens and closes a cover Cover valve 2 Signal available as an option. Opens and closes a cover 'C-Act. 3' signal 1 Reserve signal for actuator Not used Not used Reserve relay OUT...
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Page 27: Troubleshooting
Troubleshooting Safety WARNING! Incorrect operation or shoddy workmanship can cause serious injury or damage. All activities described in these operating instructions may only be carried out by trained and qualified personnel. All functions described in these op- erating instructions may only be used by trained and qualified personnel. Do not carry out any of the work or use any of the functions described until you have fully read and understood the following documents: these operating instructions... -
Page 28: Fieldbus Status Leds
Fieldbus status Ethernet/IP diag- PN Err (red) PN Run DIAG E (red) DIAG R LEDs nosis (green) (green) IP Address OK 0.5 s Not a valid IP ad- 0.1 s dress (DIP switch- es 9 and 10 turned to 'ON') Online Offline PLC stop 0.1 s... -
Page 29: Operating Status Leds
Error display Operating status Error code Reason Cause Remedy LEDs for error Steady, EMC problems Check power supply for constant under- or over-voltage flashing peaks Take EMC measures If this is a communication bus error, localize the er- ror by turning the bus cou- pler off/on 1 pulse 0 pulses... -
Page 30: Supply Display Leds
Error code Reason Cause Remedy for error 4 pulses 0 pulses Communication bus data er- Check whether or not the n+1 ror, break behind the bus cou- bus terminal is inserted cor- pler rectly, replace if necessary n pulses Break behind bus terminal n Check whether or not the 9010 bus terminal is inserted 5 pulses... -
Page 31: Technical Data
Technical Data BK9103 Number of bus terminals 64 (255 with communication bus upgrade) Digital peripheral signals 256 inputs/outputs Analog peripheral signals 128 inputs/outputs Protocols Profinet RT (TCP-ADS for Ethernet access with KS2000 configuration software) Configuration options Via the KS2000 configuration file or the control unit Max. - Page 32 FRONIUS INTERNATIONAL GMBH Froniusplatz 1, A-4600 Wels, Austria Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940 E-Mail: sales@fronius.com www.fronius.com www.fronius.com/addresses Under http://www.fronius.com/addresses you will find all addresses of our Sales & service partners and Locations...
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