Table of Contents
Related Manuals for Ecoflam BLU TS 3000.1 PRE HT
Summary of Contents for Ecoflam BLU TS 3000.1 PRE HT
- Page 1 GAS BURNERS BLU TS 3000.1 PRE HT BLU TS 4000.1 PRE HT Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU TS 4000.1 PRE ETO HT TC 230-50 3144346 15-09-2015...
- Page 2 Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Servomotor: final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Electrical diagrams Spare parts list 420010717300 www.ecoflam-burners.com...
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Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. -
Page 4: Burner Designation
For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010717300 www.ecoflam-burners.com... -
Page 5: Burner Description
BURNER DESCRIPTION 420010717300 www.ecoflam-burners.com... - Page 6 WARNING: EN676 compulsory kit and accessories in order to comply to the safety regulations. Additional accessories and kits shall be installed by the installer in accordance to the local safety regulations and codes of practise. Gas governor / Filter Max Pressure switch Other accessories FGDR - FILTER KITPRES50 Compulsory EN676 KITPRES150 420010717300 www.ecoflam-burners.com...
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Page 7: Technical Data
Sound pressure level without silencer Lab tests Ambient temperature storage -20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE CH CZ DE DK ES FR GB GR HU NO PL 3P/B CY MT 420010717300 www.ecoflam-burners.com... - Page 8 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. OVERALL DIMENSIONS AIR FLANGE 420010717300 www.ecoflam-burners.com...
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Page 9: Overall Dimensions
WARNING: Please follow the suggested dimension for the hole on the boiler flange in order to fit the burner. Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) BLU TS 3000.1 1140 1370 BLU TS 4000.1 1140 1370 420010717300 www.ecoflam-burners.com... -
Page 10: Startup Mode
The symbols will indicate the kind of burner operation. program unit will return to its starting trouble. Any failure of the flame signal at the end of position and proceed with the restart of the the safety period and a flame signal during burner. 420010717300 www.ecoflam-burners.com... -
Page 11: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 3. Check that the head is preset at 50%. MAIN SWITCH 0 - OFF 1 - ON 420010717300 www.ecoflam-burners.com... - Page 12 (furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. 420010717300 www.ecoflam-burners.com...
- Page 13 BLU 3000.1 diagrams. WARNING: Note that the head loss diagram is only indicative and does vary depending on the setting of the head. OUTPUT - Stm3/h 420010717300 www.ecoflam-burners.com...
- Page 14 VGD 40.080 + F- DN80 VGD 20.503 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 1C.2 flow m flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010717300 www.ecoflam-burners.com...
- Page 15 VGD 40.065 VGD 40.080 + F- DN 80 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010717300 www.ecoflam-burners.com...
- Page 16 LEGENDA HLB: lock-out lamp STAB: two stages thermostat HLF: burner on flame lamp 95 96 103 104 105 107 108 STC: boiler thermostat STS: safety thermostat SA: active probe SP: passive probe 420010717300 www.ecoflam-burners.com...
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Page 17: Checks Before Commissioning
• Check that control box is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010717300 www.ecoflam-burners.com... -
Page 18: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010717300 www.ecoflam-burners.com... - Page 19 – Servomotor LAMTEC 662R2111/N - Air damper motor pre-setting Air adjustment is accomplished through LAMTEC ETAMATIC parameters setting. Refer to LAM- TEC ETAMATIC manual attacched. 420010717300 www.ecoflam-burners.com...
- Page 20 The maximum gas pressure switch has the function to check that the gas pressure after the gas train and before the head does not exceed the pre-set limits. Max gas pressure switch: it is available as a kit for different pressure. 420010717300 www.ecoflam-burners.com...
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Page 21: Maintenance Program
The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010717300 www.ecoflam-burners.com... - Page 22 THE FIRING HEAD THE BLAST TUBE POSITION OF ELECTRODES Ignition Electrode 7 mm Elettrodo di accensione ATTENTION: 4 mm Check the position of the electrodes after any intervention as wrong position could cause ignition troubles. Ionization Probe GAS FILTER CLEANING 420010717300 www.ecoflam-burners.com...
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Page 23: Troubleshooting Instructions
The burner will be found to be out of indicator of the control box and watching 2. Availability of electric power in the operation and in faulty and interlocked the start-up and operating program. burner system. position. APPENDIX Damper actuators Refer to LAMTEC ETAMATIC manual attacched. 420010717300 www.ecoflam-burners.com... - Page 24 APPENDIX Electrical diagrams PINK YELLOW WHITE GREEN BLUE BLACK 420010717300 www.ecoflam-burners.com...
- Page 25 APPENDIX Electrical diagrams 420010717300 www.ecoflam-burners.com...
- Page 26 APPENDIX Spare parts list 420010717300 www.ecoflam-burners.com...
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Page 27: Firing Head
65321884 23 DISPLAY LAMTEC 65311162 65311162 24 CONTROL BOX ETAMATIC OEM 65310418 65310418 25 PEED WINDOM FRAME 840050174800 840050174800 26 THROTTLE GROUP 65325510 65325510 27 UV CELL LAMTEC FFS08-UV1 65312274 65312274 TC = SHORT HEAD TL = LONG HEAD 420010717300 www.ecoflam-burners.com... - Page 28 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.