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Related Manuals for Ecoflam MAIOR P 500.1 AB TC 220-440-60
Summary of Contents for Ecoflam MAIOR P 500.1 AB TC 220-440-60
- Page 1 MAIOR P 500.1 AB Z3 MAIOR P 600.1 AB Z3 Technical data Operating instructions Electric diagrams Spare parts list MAIOR P 500.1 AB TC 220-440-60 MAIOR P 500.1 AB TL 220-440-60 3142914 MAIOR P 600.1 AB TC 220-440-60 MAIOR P 600.1 AB TL 220-440-60...
- Page 2 Adjusting the pump pressure Adjusting the intermediate burner capacity Servomotor SQM50 - Oil side final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Nozzle chart Pump and pressure regulators Electrical diagrams Spare parts list 420010493700 www.ecoflam-burners.com...
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Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. -
Page 4: Burner Designation
Additional accessories and options shall be installed by the installer in accordance to the instruction and local safety regulations and codes of practise. KITS - Accessories Kits and accessories are managed and delivered separately. Component type Complete burner Kits Accessories 420010493700 www.ecoflam-burners.com... -
Page 5: Burner Description
1 - fuse 2 - termal lock-out lamp 3 - 1 st. stage working lamp 4 - 2 nd. stage working lamp 5 - high-low flame switch 6 - main switch I / O 7 - reset key 420010493700 www.ecoflam-burners.com... -
Page 6: Technical Data
Sound pressure level tests 85,7 86,7 with silencer Ambient temperature storage -20°…+70° C Min/Max Ambient temperature use -10°…+60° C Oil pump Model Oil pump motor 0,74 kW 1,1 kW Nozzles according to the output requested Type 420010493700 www.ecoflam-burners.com... -
Page 7: Working Fields
11000 12000 13000 14000 15000 x 1000 adapt it to some special boiler 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 kg/h 1000 1100 1200 1300 1400 or application. 420010493700 www.ecoflam-burners.com... -
Page 8: Overall Dimensions
Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) MAIOR P 500.1 AB 1575 1575 1040 MAIOR P 600.1 AB 1575 1575 1040 420010493700 www.ecoflam-burners.com... -
Page 9: Oil Operating Mode - General Safety Functions
Any failure of the flame signal at the end of A voltage failure will result in a regular the safety period and a flame signal during shut-off of the burner. Upon voltage 420010493700 www.ecoflam-burners.com... -
Page 10: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 4. Check that the head is preset at 50%. MAIN SWITCH 0 - OFF 1 - ON 420010493700 www.ecoflam-burners.com... - Page 11 3. Bleed and pressure gauge port 4. Vacuum gauge port 5. Pressure adjustment 6. Nozzle outlet 7. Heater 8. Hose 9. Oil filter 10. Oil ball valve WARNING: Check that the pump rotation is correct and before start up it has been pre-filled 420010493700 www.ecoflam-burners.com...
- Page 12 INSTALLATION commissioning it must be ensured that pump never run dry. NOZZLE SELECTION Please refer to diagram to select Ecoflam recommended nozzle for the output that is required given the output necessary in the installation. Intake from Tank Regular maintenance is highly recommended.
- Page 13 11 12 LEGENDA HLB: lock-out lamp STAB: two stages thermostat 60 Hz 440V HLF: burner on flame lamp STC: boiler thermostat STS: safety thermostat STAB2 STAB1 STAB: High/Low flame thermostat 60 Hz 220V 420010493700 www.ecoflam-burners.com...
- Page 14 • Check that control box is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010493700 www.ecoflam-burners.com...
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Page 15: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010493700 www.ecoflam-burners.com... - Page 16 firing head. Move the head forward to not able to reach the suggested combustion value by adjusting increase air flow backwards to reduce. the air flow in the maximum flame. – 420010493700 www.ecoflam-burners.com...
- Page 17 Do never allow the pump working without oil for more than three minutes. NOTE: before starting the burner, check that the return pipe is open. An eventual obstruction could damage the pump sealing device. 420010493700 www.ecoflam-burners.com...
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Page 18: Maintenance Program
NOTES ON REASSEMBLING: Perform the described step in reverse order and make sure to refit components as they were originally assembled and the system is free from leaks. Use only original spare parts. DRAW UP A MEASUREMENT REPORT ACCORDING TO THE LOCAL REGULATION AND CODES OF PRACTISE OF THE COUNTRY 420010493700 www.ecoflam-burners.com... - Page 19 Check the position of the electrodes after any intervention as wrong position could cause ignition troubles. Ignition Electrode 3÷4 mm OIL FILTER CLEANING 5÷6 mm ATTENTION: Periodically clean oil cartridge with gasoline and replace them if it is necessary! 420010493700 www.ecoflam-burners.com...
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Page 20: Troubleshooting Instructions
Adjust pressure or replace pump if Fuel pressure inappropriate YES YES necessary Check filter, pump pressure and Capacity reduction YES YES nozzle. Replace item if necessary Load control device does not Check load control, replace if YES YES close necessary 420010493700 www.ecoflam-burners.com... -
Page 21: Operating Trouble
The type of trouble can be identified by the symbol opposite to the reading mark of the Any failure of the flame signal on the indicator: expiry of the safety time will also lead to a shut-off on trouble. 420010493700 www.ecoflam-burners.com... - Page 22 This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010493700 www.ecoflam-burners.com...
- Page 23 84,50 87,70 90,80 93,70 21,50 81,70 85,70 89,50 93,20 96,70 100,10 103,40 24,00 91,20 95,70 99,90 104,00 107,90 111,70 115,40 28,00 106,40 111,60 116,60 121,30 125,90 130,30 134,60 30,00 114,00 119,60 124,90 130,00 134,90 139,60 144,20 OUTPUT kg/h 420010493700 www.ecoflam-burners.com...
- Page 24 : 5 bars max. heavy oil : 5 bars max. Rated speed 3600 rpm max. Starting torque 0,3 N.m Choice of heater Cartridge Ø 12 mm Fitting according to DIN 40430, NFC 68190 (N°9 elec.) Rating 80-100 W 420010493700 www.ecoflam-burners.com...
- Page 25 APPENDIX Electrical diagrams 420010493700 www.ecoflam-burners.com...
- Page 26 APPENDIX Electrical diagrams 420010493700 www.ecoflam-burners.com...
- Page 27 APPENDIX Spare parts 420010493700 www.ecoflam-burners.com...
- Page 28 SIRAI L159-C05 65323739 PUMP MOTOR 740 W 65325783 COUPLING (PUMP) 65325386 MOTOR THERMAL RELAY LOVATO RF9 2-3,3 A 65323099 REMOTE CONTROL SWITCH BG0910A 65323138 SILENCER 65074538 AIR PRESSURE SWITCH LGW10A2P 65323047 TC = SHORT HEAD TL = LONG HEAD 420010493700 www.ecoflam-burners.com...
- Page 29 420010493700 www.ecoflam-burners.com...
- Page 30 420010493700 www.ecoflam-burners.com...
- Page 31 420010493700 www.ecoflam-burners.com...
- Page 32 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.
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