Ecoflam BLU TS 5000.1 PR HT Manual
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Ecoflam BLU TS 5000.1 PR HT Manual

Ecoflam BLU TS 5000.1 PR HT Manual

Gas burners
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GAS BURNERS
BLU TS 5000.1 PR HT
BLU TS 6000.1 PR HT
Technical data
Operating instructions
Electric diagrams
Spare parts list
Gas train manual is separate
BLU TS 5000.1 PR TC SGT HT 230-50
BLU TS 5000.1 PR TL SGT HT 230-50
BLU TS 6000.1 PR TC SGT HT 230-50
BLU TS 6000.1 PR TL SGT HT 230-50
26-05-2015
www.ecoflam­burners.com
EN
3143210
3143213
3144075

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Summary of Contents for Ecoflam BLU TS 5000.1 PR HT

  • Page 1 GAS BURNERS BLU TS 5000.1 PR HT BLU TS 6000.1 PR HT Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU TS 5000.1 PR TC SGT HT 230-50 3143210 BLU TS 5000.1 PR TL SGT HT 230-50 BLU TS 6000.1 PR TC SGT HT 230-50...
  • Page 2 Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Servomotor: final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Electrical diagrams Spare parts list 420010480101 www.ecoflam-burners.com...

  • Page 3: General Warnings - Conformity Declaration

    Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range.

  • Page 4: Burner Designation

    For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010480101 www.ecoflam-burners.com...

  • Page 5: Burner Description

    6. Blast tube 24. Tightness control 7. Burner head GTCP. Gas train connection pipe 8. Burner fixing flange 9. Air flap regulation 12. Lifting eyebolts 13. Mechanical cam gas 15. Servomotor for gas and air 16. Gas train 420010480101 www.ecoflam-burners.com...
  • Page 6 Gas governor / Filter Tightness control Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITTC- Model KITMD-RWF50 KITPRES50 Compulsory EN676 Compulsory > 1200 kW Probe-... KITPRES150 420010480101 www.ecoflam-burners.com...

  • Page 7: Technical Data

    Sound pressure level without silencer Lab tests Ambient temperature storage -20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE CH CZ DE DK ES FR GB GR HU NO PL 2R3R 2H3B/P CY MT 420010480101 www.ecoflam-burners.com...
  • Page 8 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. OVERALL DIMENSIONS AIR FLANGE 420010480101 www.ecoflam-burners.com...

  • Page 9: Overall Dimensions

    WARNING: Please follow the suggested dimension for the hole on the boiler flange in order to fit the burner. Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) Model BLU TS 5000.1 1140 1370 BLU TS 6000.1 1140 1370 420010480101 www.ecoflam-burners.com...

  • Page 10: Startup Mode

    The symbols will indicate the kind of burner operation. program unit will return to its starting trouble. Any failure of the flame signal at the end of position and proceed with the restart of the the safety period and a flame signal during burner. 420010480101 www.ecoflam-burners.com...

  • Page 11: Installation

    20 mm figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. Ignition Electrode Elettrodo di accensione SECTION B-B 3. Check that the head is preset at 50%. 420010480101 www.ecoflam-burners.com...
  • Page 12 (furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. 420010480101 www.ecoflam-burners.com...
  • Page 13 WARNING: BLU 5000.1 Note that the head loss diagram is only indicative and does vary depending on the setting of the head. OUTPUT - Stm3/h 420010480101 www.ecoflam-burners.com...
  • Page 14 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.125 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010480101 www.ecoflam-burners.com...
  • Page 15 VGD 40.080 VGD 40.100 + F- DN100 VGD 40.100 VGD 40.100 + F- DN125 VGD 40.125 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010480101 www.ecoflam-burners.com...
  • Page 16 44 45 46 50 LEGENDA HLB: lock-out lamp STAB: two stages thermostat HLF: burner on flame lamp STC: boiler thermostat STS: safety thermostat STAB SA: active probe SP: passive probe 50 Hz 400V Blower motor 420010480101 www.ecoflam-burners.com...

  • Page 17: Checks Before Commissioning

    • Check that automatic furnace controller is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010480101 www.ecoflam-burners.com...

  • Page 18: Exhaust Gas Test

    - and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010480101 www.ecoflam-burners.com...

  • Page 19: Main Switch

    I. High flame position 90° II. Air flap position in standby 0° III. Ignition position gas 10° IV. Low flame position gas 15° (can be modified depending on the minimum output of the boiler) V. To VIII not used 420010480101 www.ecoflam-burners.com...
  • Page 20 Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition gas cam number III. GAS SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. 420010480101 www.ecoflam-burners.com...

  • Page 21: Maintenance Program

    The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010480101 www.ecoflam-burners.com...
  • Page 22 In this case, check the position of the Siemens LFL1.622 electrode, its electric connection and the earthing of the burner. Siemens LFL1.333 Microammeter The ionization current is normally > 20 μA. 50 μA end of scale GAS FILTER CLEANING 420010480101 www.ecoflam-burners.com...

  • Page 23: Troubleshooting Instructions

    Capacity reduction due to lower Check gas pressure, clean filter, gas supply pressure replace cartridge if necessary Gas pressure regulator Replace regulating valve not regulating Check load control, Load control device does not close replace if necessary 420010480101 www.ecoflam-burners.com...

  • Page 24: Operating Trouble

    2 Shut-off on trouble because the flame signal has not occurred on the expiry of the (2nd) safety time (flame signal of main flame with burners having an ignition gas valve). 420010480101 www.ecoflam-burners.com...
  • Page 25 This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010480101 www.ecoflam-burners.com...
  • Page 26 APPENDIX Electrical diagrams 420010480101 www.ecoflam-burners.com...
  • Page 27 APPENDIX Electrical diagrams 420010480101 www.ecoflam-burners.com...
  • Page 28 APPENDIX Electrical diagrams 420010480101 www.ecoflam-burners.com...
  • Page 29 APPENDIX Electrical diagrams 420010480101 www.ecoflam-burners.com...
  • Page 30 APPENDIX Spare parts 420010480101 www.ecoflam-burners.com...

  • Page 31: Firing Head

    COFI 820 PM 65323227 65323227 21 GASKET 30x50 65321949 65321949 22 GLASS COVER 65321884 65321884 23 CONTROL BOX BASE SIEMENS 65320091 65320091 24 CONTROL BOX SIEMENS LFL1.333 65320031 65320031 25 GAS CAM GROUP 65322355 65322355 TC = SHORT HEAD TL = LONG HEAD 420010480101 www.ecoflam-burners.com...
  • Page 32 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.

This manual is also suitable for:

Blu ts 6000.1 pr htBlu ts 5000.1 pr tc sgt ht 230-50Blu ts 5000.1 pr tl sgt ht 230-50Blu ts 6000.1 pr tc sgt ht 230-50Blu ts 6000.1 pr tl sgt ht 230-503143210 ... Show all

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