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Related Manuals for Ecoflam BLU TS 15000.1 PR HT
Summary of Contents for Ecoflam BLU TS 15000.1 PR HT
- Page 1 GAS BURNERS BLU TS 15000.1 PR HT BLU TS 18000.1 PR HT Technical data Operating instructions Electric diagrams Spare parts list Gas train manual is separate BLU TS 15000.1 PR TC GN SGT HT 230-50 3143239 BLU TS 18000.1 PR TC GN SGT HT 230-50...
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Page 2: Table Of Contents
Adjusting the max air flow rate Firing head setting Servomotor pre-setting Adjusting the intermediate burner capacity Pressure switch adjustment Servomotor: final setting Maintenance program Troubleshooting instructions Operating troubles Appendix Control box - Damper actuators Electrical diagrams Spare parts list 420010310701 www.ecoflam-burners.com... -
Page 3: General Warnings - Conformity Declaration
Ecoflam burners have been designed and built in compliance with all current regulations and directives. All burners comply to the safety and energy saving operation regulations within the standard of their respective performance range. -
Page 4: Burner Designation - Modular Delivery System
For burners over 1700 kW gas train connection pipe must be ordered. Kits and accessories are managed and delivered separately. Component type BBCH Burner Body with Combustion Head (without gas train) GTCP Gas Train Connection pipe Gas Train (delivered separately) 420010310701 www.ecoflam-burners.com... -
Page 5: Burner Description
BURNER DESCRIPTION 420010310701 www.ecoflam-burners.com... -
Page 6: Gas Train - Kit - Accessories: Assembly To The Burner
Gas governor / Filter Tightness control Modulation Kit Max Pressure switch Other accessories FGDR - FILTER KITTC- Model KITMD-RWF50 KITPRES50 Compulsory EN676 Compulsory > 1200 kW Probe-... KITPRES150 420010310701 www.ecoflam-burners.com... -
Page 7: Technical Data
-20°…+70° C Min/Max Ambient temperature use -10°…+60° C GAS CATEGORY BY COUNTRY Gas category Country BE BG CH CY CZ DE DK EE FR GB GR HU MT NL NO PL 2,3 Family PT RO SE HR MK TR 420010310701 www.ecoflam-burners.com... -
Page 8: Test Boiler - Flame Dimension
9000 10000 11000 12000 13000 14000 15000 16000 17000 adapt it to some special boiler Nm 3 /h 1000 1100 1200 1300 1400 1500 1600 1700 or application. OVERALL DIMENSIONS AIR FLANGE 230,65 230,7 230,65 ∅ 1 ° 420010310701 www.ecoflam-burners.com... -
Page 9: Overall Dimensions
Make sure that between the boiler and the blast tube proper insulation is fitted. Packaging (only burner) BLU TS 15000.1 1742 2372 1447 BLU TS 18000.1 1742 2372 1447 420010310701 www.ecoflam-burners.com... -
Page 10: Gas Operating Mode - General Safety Functions
The symbols will indicate the kind of burner operation. program unit will return to its starting trouble. Any failure of the flame signal at the end of position and proceed with the restart of the the safety period and a flame signal during burner. 420010310701 www.ecoflam-burners.com... -
Page 11: Installation
(see figures). The setting of the mixing and ignition unit according to the boiler output will be performed during commissioning procedure. 3. Check that the head is preset at 50%. MAIN SWITCH 0 - OFF 1 - ON 420010310701 www.ecoflam-burners.com... -
Page 12: Gas Line
(furnace) and allow the boiler door to be GAS VALVES AND INSTRUMENTS GROUP must be duly certified. swivelled out if required. The gas valves and instruments group can be connected directly to the gas feed line. 420010310701 www.ecoflam-burners.com... -
Page 13: Pilot Gas Train, Kit And Accessories Connection - Head Loss Diagram
WARNING: Note that the head loss diagram is only indicative and does vary depending on the setting of the head. 1000 1100 1200 1300 1400 1500 1600 OUTPUT - Stm3/h 420010310701 www.ecoflam-burners.com... -
Page 14: Pressure Loss Diagrams
VGD 40.100 VGD 40.125 + F- DN125 VGD 40.125 1000 1100 1200 1300 1400 1500 1600 1700 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010310701 www.ecoflam-burners.com... - Page 15 VGD 40.125 + F- DN125 VGD 40.125 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 flow m LEGENDA Pf: Back pressure of furnace Pb: Pressure of burner (combustion head + complete gas train) Pin: Minimum inlet pressure 420010310701 www.ecoflam-burners.com...
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Page 16: Electrical Connections
10 11 12 13 91 92 101 102 LEGENDA HLB: lock-out lamp STAB: two stages thermostat HLF: burner on flame lamp STC: boiler thermostat STAB STS: safety thermostat SA: active probe SP: passive probe 50 Hz 400V Blower motor 420010310701 www.ecoflam-burners.com... -
Page 17: Start-Up: Checking Procedure
• Check that control box is unlocked and in its original position. • A standard-compliant measuring point must be available, the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results. 420010310701 www.ecoflam-burners.com... -
Page 18: Exhaust Gas Test
- and CO 2500 for heavy oil S (CO max = 15,60%) 2000 1500 = 21 CO max - CO gem = % 1000 gem = % CO measured on dry flue gases Fan capacity reduced by [%] 420010310701 www.ecoflam-burners.com... -
Page 19: Start-Up
I. High flame position 90° II. Air flap position in standby 0° III. Ignition position gas 10° IV. Low flame position gas 15° (can be modified depending on the minimum output of the boiler) V. To VIII not used 420010310701 www.ecoflam-burners.com... -
Page 20: Adjusting The Intermediate Burner Capacity
Turn the burner off and start it again in order to check if the burner start properly otherwise adjust the ignition gas cam number III. GAS SETTING ENDED: switch the selector to automatic position. WARNING: Do not use the button cam drum release button. 420010310701 www.ecoflam-burners.com... -
Page 21: Maintenance Program
The exhaust gas loss can be calculated as follows: as follows: = exhaust gas temperature [°C] = combustion air temperature [°C] 0,37 0,49 = volumetric content of carbon = (195-22)( + 0,009) = 7,48% = (195-22)( + 0,007) = 7,83% dioxide [%] 10,8 12,8 420010310701 www.ecoflam-burners.com... - Page 22 Siemens LFL1.333 Microammeter The ionization current is normally > 20 μA. 50 μA end of scale GAS FILTER CLEANING - GAS PILOT FILTER CLEANING Check and clean the gas filter in the pilot gas valve 420010310701 www.ecoflam-burners.com...
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Page 23: Troubleshooting Instructions
Capacity reduction due to lower Check gas pressure, clean filter, gas supply pressure replace cartridge if necessary Gas pressure regulator Replace regulating valve not regulating Check load control, Load control device does not close replace if necessary 420010310701 www.ecoflam-burners.com... -
Page 24: Operating Troubles
2 Shut-off on trouble because the flame signal has not occurred on the expiry of the (2nd) safety time (flame signal of main flame with burners having an ignition gas valve). 420010310701 www.ecoflam-burners.com... -
Page 25: Appendix
This will allow any desired position of the controller plate to be selected by hand. Drive and output will be coupled in the vertical position of the rocker arm. The fuel-air curve should be set over the full range of the cam plate so that operating safety will be retained also when the limit switch is overrun. 420010310701 www.ecoflam-burners.com... -
Page 26: Electrical Diagrams
APPENDIX Electrical diagrams 420010310701 www.ecoflam-burners.com... - Page 27 APPENDIX Electrical diagrams 420010310701 www.ecoflam-burners.com...
- Page 28 APPENDIX Electrical diagrams 420010310701 www.ecoflam-burners.com...
- Page 29 APPENDIX Electrical diagrams 420010310701 www.ecoflam-burners.com...
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Page 30: Spare Parts List
APPENDIX Spare parts list 420010310701 www.ecoflam-burners.com... - Page 31 FG1B 25 CONTROL BOX BASE SIEMENS 65320091 65320091 CONTROL BOX SIEMENS LFL1.333 65320031 65320031 GASKET 30x50 65321949 65321949 GLASS COVER 65321884 65321884 GAS CAM GROUP 65322355 65322355 THROTTLE 65326119 65326119 TC = SHORT HEAD TL = LONG HEAD 420010310701 www.ecoflam-burners.com...
- Page 32 Ecoflam Bruciatori S.p.A. reserves the right to make any adjustments, without prior notice, which is considered necessary or useful to its products, without affecting their main features Ecoflam Bruciatori S.p.A. si riserva il diritto di apportare ai prodotti le modifiche che riterrà necessarie o utili, senza pregiudicarne le caratteristiche principali.