Related Manuals for Wacker Neuson IRFU Series
Summary of Contents for Wacker Neuson IRFU Series
- Page 1 Operator´s manual Internal vibrator with integrated inverter IRFU 02.2015 5000212651en / 12...
- Page 2 Manufacturer Wacker Neuson Produktion GmbH & Co. KG Preußenstraße 41 80809 München www.wackerneuson.com Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390 Translation of the original operator's manual in German...
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Page 3: Table Of Contents
Foreword ........................5 Introduction ....................... 6 Means of representation for this operator's manual ............6 Wacker Neuson representative..................7 Described machine types....................7 Identification of the machine ..................8 Safety ......................... 9 Principle ......................... 9 Qualification of the operating personnel............... 12 Protective gear ...................... - Page 4 Technical data ......................38 13.1 IRFU 30 ........................38 13.2 IRFU 38 ........................40 13.3 IRFU 45 ........................44 13.4 IRFU 57 ........................48 13.5 IRFU 65 ........................52 13.6 Extension cable ......................56 Glossary ........................59 EC Declaration of Conformity ................61 5000212651IVZ.fm...
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Page 5: Foreword
Foreword This operator's manual contains information and procedures for the safe opera- tion and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times. -
Page 6: Introduction
2 Introduction Introduction Means of representation for this operator's manual Warning symbols This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE. They should be followed to prevent danger to life and limb of the operator or dam- age to equipment and exclude improper service. -
Page 7: Wacker Neuson Representative
This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com. -
Page 8: Identification Of The Machine
2 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This infor- mation is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: ... -
Page 9: Safety
It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual. - Page 10 Have damaged or defective components replaced immediately! For further information, refer to chapter Troubleshooting. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the orig- inal parts in design and quality. Only use accessories from Wacker Neuson.
- Page 11 3 Safety Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Failure to comply with this operator's manual. Improper handling.
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Page 12: Qualification Of The Operating Personnel
3 Safety Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine. The fol- lowing rules also apply: You are physically and mentally fit. You have received instruction on how to independently operate the machine. ... -
Page 13: Protective Gear
When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a sig- nal tone sounds. Wacker Neuson recommends that you always wear ear protection. Transport Switching off the machine Before you transport the machine, switch it off and pull the plug out of the plug receptacle. -
Page 14: Operating Safety
3 Safety Restarting Machines, machine parts, accessories or tools that were detached for transport purposes must be re-mounted and fastened before restarting. Only operate in accordance with the operating instructions. Operating safety Explosible environment Never operate the machine in a potentially explosive environment. Work environment Familiarize yourself with your work environment before you start work. -
Page 15: Safety During The Operation Of Hand Machines
3 Safety Switching off the machine Switch off the machine and pull the plug out of the plug receptacle in the following situations: Before breaks. If you are not using the machine. Before storing the machine, wait until it has completely stopped running. Store the machine or put it down in such a way that it cannot tilt, fall down or slip. -
Page 16: Safety During The Operation Of Electric Appliances
3 Safety Safety during the operation of electric appliances Specific regulations for electrical appliances Observe the safety information provided in the brochure General Safety Rules which is included in the scope of delivery of your machine. Also observe the country-specific regulations, standards and guidelines in refer- ence to accident prevention in connection with electrical equipment and ma- chines. -
Page 17: Maintenance
I, see chapter Technical data). Only use tested extension cables which are suitable for use at construction sites: Average rubber hose H05RN-F or better – Wacker Neuson recommends H07RN-F, an SOOW cable, or a country-specific equivalent design. Immediately replace damaged extension cables (e.g. tears in the sheathing) or loose plugs and couplings. - Page 18 3 Safety Disconnecting the machine from the electric power supply Before carrying out service or maintenance work, pull the plug out of the plug re- ceptacle in order to disconnect the machine from the electric power supply. Cleaning Always keep the machine clean and be sure to clean it each time you have fin- ished using it.
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Page 19: Safety And Information Labels
4 Safety and information labels Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Label Description Warning! Risk of electrocution. -
Page 20: Scope Of Delivery
5 Scope of delivery Scope of delivery The internal vibrator is delivered completely mounted. The scope of delivery includes: Machine. Operator's manual. Parts book. 100_0101_sd_0001.fm... -
Page 21: Structure And Function
6 Structure and function Structure and function Application Use the machine only as intended, see chapter Safety, Proper use. IRFU GV The machine is protected from damage of the formworks by the rubber seal cap (GV). Functionality Principle The machine is an internal vibrator which creates high-frequency vibrations in the vibrator head. - Page 22 6 Structure and function Inverter The inverter comprises a current rectifier and a d.c.-a.c. converter monitored by an electronic control. The current rectifier converts the input voltage (AC single phase) to DC voltage. The d.c.-a.c. converter converts the generated DC voltage to three phase current (AC three phase).
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Page 23: Components And Operator's Controls
7 Components and operator's controls Components and operator's controls IRFU Item Designation Item Designation Vibrator head Status lamp Protective hose Connecting cable Inverter Status lamp ® Bodyguard ON/OFF switch Plug Lower tube Power cable IRFU GV Item Designation Item Designation Vibrator head Status lamp Protective hose... - Page 24 7 Components and operator's controls IRFU 30 Item Designation Item Designation Vibrator head Status lamp Protective hose Connecting cable Inverter Status lamp ® Bodyguard ON/OFF switch Plug Power cable 100_0101_cp_0001.fm...
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Page 25: Transport
8 Transport Transport WARNING Improper handling can result in injury or serious material damage. Read and follow all safety information of this operator's manual, see chapter Safety. WARNING Hot vibrator head. Touching it can cause burns. Only touch the vibrator head once the engine has cooled down. ... -
Page 26: Use And Operation
9 Use and operation Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety information of this operator's manual, see chapter Safety. Prior to starting the machine After unpacking, the machine is ready for operation. Checking the machine Check the machine and all components for damages. - Page 27 9 Use and operation Connecting the machine to the electric power supply Note: The machine may only be connected to AC single phase, connection val- ues see chapter Technical Data. NOTICE Electrical voltage. Incorrect voltage can cause damage on the machine. Check if the voltage of the current source corresponds with the information ...
- Page 28 9 Use and operation Switching on the machine Item Designation Control lamp ON/OFF switch 1. Use the protective hose to hold the machine near the vibrator head. 2. Switch on the machine via the ON/OFF switch. If the machine is ready for operation, the control lamp on the inverter lights green. 100_0101_op_0001.fm...
- Page 29 9 Use and operation Compacting fresh concrete 1. Hold machine at the protective hose with both hands. 2. Quickly immerse the vibrator head in the fresh concrete, hold it for several seconds and slowly pull it out again. 3. Immerse the vibrator head in all areas of the formwork and compact the fresh concrete.
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Page 30: Decommissioning
9 Use and operation Decommissioning Switching off the machine CAUTION The vibrator head moves if it is turned on and not immersed in the fresh con- crete. Danger of injury or danger of damage to property by uncontrolled vibrator head. Switch the machine off before you put it down. -
Page 31: Cleaning
9 Use and operation Cleaning Cleaning the machine Clean the machine and all components with water after each use. Note: You can remove concrete residuals by immersing the running machine into gravel. 100_0101_op_0001.fm... -
Page 32: Maintenance
The maintenance tasks described in this operator's manual may be performed by any responsible user unless otherwise stated. Some maintenance tasks may only be performed by specially trained personnel or by the service staff of your Wacker Neuson contact — these are specifically noted. 10.2... -
Page 33: Maintenance Work
Length of vibrator head L Wear is highest at the end of the vibrator head. Let the vibrator head be exchanged by your Wacker Neuson contact if the wear dimensions are reached at a certain point. Machine Dimensions for vibrator head and lower tube... - Page 34 10 Maintenance Changing the oil in the vibrator head Take the machine to your Wacker Neuson representative to change the oil in the vibrator head. 100_0101_mt_0001.fm...
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Page 35: Malfunctions
* 3. Insert the plug into the plug receptacle. ® Bodyguard is defective. Have the machine repaired. * * Have these tasks carried out by the service department of your Wacker Neuson representative per- son. 11.2 Inverter Malfunction Cause Remedy Control lamp lights red. - Page 36 11 Malfunctions Malfunction Cause Remedy Control lamp flashes red twice. Inverter has switched off due to 1. Allow the inverter to cool excess temperature. down. 2. Carry out a reset: Switch the machine off and on again. ® Control lamp flashes red three The Bodyguard has turned off 1.
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Page 37: Disposal
12 Disposal 12 Disposal 12.1 Disposal of waste electrical and electronic equipment For customers in EU countries This device is subject to the European Directive on waste electrical and electron- ic equipment (WEEE) and the corresponding national legislation. The WEEE di- rective outlines the procedure for handling electrical waste equipment across the The device is labelled with the symbol of a crossed out dustbin shown here. -
Page 38: Technical Data
13 Technical data 13 Technical data 13.1 IRFU 30 Designation Unit IRFU 30/120 IRFU 30/230 IRFU 30/230/ IRFU 30/230 Item no. 0610101 0008959 5100008877 0610278 Rated current Rated voltage 110 - 130 220 - 240 220 - 240 220 - 240 Rated frequency 50 –... - Page 39 13 Technical data Designation Unit IRFU 30/120 IRFU 30/230 IRFU 30/230/ IRFU 30/230 Storage temperature °C (°F) -20 – +60 -20 – +60 -20 – +60 -20 – +60 range (-4 - +140) (-4 - +140) (-4 - +140) (-4 - +140) Operating temperature °C (°F) -10 –...
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Page 40: Irfu 38
13 Technical data 13.2 IRFU 38 Designation Unit IRFU 38/120 IRFU 38/120/ IRFU 38/230 IRFU 38/230 10 GB Item no. 0610099 5100008934 0610025 0610247 Rated current Rated voltage 110 - 130 110 - 130 220 - 240 220 - 240 Rated frequency 50 –... - Page 41 13 Technical data Designation Unit IRFU 38/120 IRFU 38/120/ IRFU 38/230 IRFU 38/230 10 GB Storage temperature °C (°F) -20 – +60 -20 – +60 -20 – +60 -20 – +60 range (-4 - +140) (-4 - +140) (-4 - +140) (-4 - +140) Operating temperature °C (°F)
- Page 42 13 Technical data Designation Unit IRFU 38/230/10 IRFU 38/230 CH Item no. 5100008871 0610245 Rated current Rated voltage 220 - 240 220 - 240 Rated frequency 50 – 60 50 – 60 Rated input power ** 0,65 0,65 Phases Vibration range in air mm (in) 1,9 (0.08) 1,9 (0.08)
- Page 43 13 Technical data Designation Unit IRFU 38/230/10 IRFU 38/230 CH Vibration total value a (ft/s (2.3) (2.3) Standard DIN EN ISO 20643 Uncertainty of measurement of vibration (ft/s (1.6) (1.6) total value a * These measurements were taken when the machine was operated freely suspended in air. ** The rated power is the active power consumed during nominal operation.
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Page 44: Irfu 45
13 Technical data 13.3 IRFU 45 Designation Unit IRFU 45/120 IRFU 45/120/ IRFU 45/230 IRFU 45/230 10 GB Item no. 0610097 5100008935 0610024 0610255 Rated current Rated voltage 110 - 130 110 - 130 220 - 240 220 - 240 Rated frequency 50 –... - Page 45 13 Technical data Designation Unit IRFU 45/120 IRFU 45/120/ IRFU 45/230 IRFU 45/230 10 GB Operating temperature °C (°F) -10 – +40 -10 – +40 -10 – +40 -10 – +40 range (+14 – +104) (+14 – +104) (+14 – +104) (+14 –...
- Page 46 13 Technical data Designation Unit IRFU 45/230/10 IRFU 45/230 CH Item no. 5100008834 0610253 Rated current Rated voltage 220 - 240 220 - 240 Rated frequency 50 – 60 50 – 60 Rated input power ** 0,88 0,88 Phases Vibration range in air mm (in) 2,3 (0.09) 2,3 (0.09)
- Page 47 13 Technical data Designation Unit IRFU 45/230/10 IRFU 45/230 CH Vibration total value a (ft/s (5.6) (5.6) Standard DIN EN ISO 20643 Uncertainty of measurement of vibration (ft/s (1.6) (1.6) total value a * These measurements were taken when the machine was operated freely suspended in air. ** The rated power is the active power consumed during nominal operation.
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Page 48: Irfu 57
13 Technical data 13.4 IRFU 57 Designation Unit IRFU 57/120 IRFU 57/ IRFU 57/230 IRFU 57/230 120/10 GB Item no. 0610008 5100008936 0610007 0610265 Rated current 12,0 12,0 Rated voltage 110 - 130 110 - 130 220 - 240 220 - 240 Rated frequency 50 –... - Page 49 13 Technical data Designation Unit IRFU 57/120 IRFU 57/ IRFU 57/230 IRFU 57/230 120/10 GB Operating temperature °C (°F) -10 – +40 -10 – +40 -10 – +40 -10 – +40 range (+14 – +104) (+14 – +104) (+14 – +104) (+14 –...
- Page 50 13 Technical data Designation Unit IRFU 57/230/10 IRFU 57/230 CH Item no. 5100008835 0610263 Rated current 6,00 Rated voltage 220 - 240 220 - 240 Rated frequency 50 – 60 50 – 60 Rated input power ** 1,10 1,10 Phases Vibration range in air mm (in) 2,5 (0.09)
- Page 51 13 Technical data Designation Unit IRFU 57/230/10 IRFU 57/230 CH Vibration total value a (ft/s (7.2) (7.2) Standard DIN EN ISO 20643 Uncertainty of measurement of vibration (ft/s (1.6) (1.6) total value a * These measurements were taken when the machine was operated freely suspended in air. ** The rated power is the active power consumed during nominal operation.
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Page 52: Irfu 65
13 Technical data 13.5 IRFU 65 Designation Unit IRFU 65/120 IRFU 65/230 IRFU 65/230/ IRFU 65/230 Item no. 0610105 0610104 5100008878 0610290 Rated current 15,0 10,0 10,0 10,0 Rated voltage 110 - 130 220 - 240 220 - 240 220 - 240 Rated frequency 50 –... - Page 53 13 Technical data Designation Unit IRFU 65/120 IRFU 65/230 IRFU 65/230/ IRFU 65/230 Operating temperature °C (°F) -10 – +40 -10 – +40 -10 – +40 -10 – +40 range (+14 – +104) (+14 – +104) (+14 – +104) (+14 – +104) Sound pressure level L * dB(A) 79,0...
- Page 54 13 Technical data Designation Unit IRFU 65/230/5 GV Item no. 5100015351 Rated current 10,0 Rated voltage 220 - 240 Rated frequency 50 – 60 Rated input power ** 1,84 Phases Vibration range in air mm (in) Vibrations 12000 Vibrator head diameter mm (in) 65 (2.6) Outer diameter of...
- Page 55 13 Technical data Designation Unit IRFU 65/230/5 GV Vibration total value a (ft/s (7.2) Standard DIN EN ISO 20643 Uncertainty of measurement of vibration (ft/s (1.6) total value a * These measurements were taken when the machine was operated freely suspended in air. ** The rated power is the active power consumed during nominal operation.
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Page 56: Extension Cable
13 Technical data 13.6 Extension cable WARNING Electrical voltage. Injuries from electrocution. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of class rating I, see chapter Technical Data). - Page 57 13 Technical data Machine Voltage Extension Cross-section area of cable IRFU 57 120 1~ < 13 < 22 < 34 230 1~ < 50 < 83 < 132 IRFU 65 120 1~ < 10 < 17 < 27 230 1~ <...
- Page 58 13 Technical data Machine Voltage Extension Cross-section [ft] area of cable [AWG] IRFU 38 120 1~ < 64 < 101 < 160 < 253 230 1~ < 246 < 389 IRFU 45 120 1~ < 47 < 74 < 117 <...
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Page 59: Glossary
14 Glossary 14 Glossary Class rating The class rating according to DIN EN 61140 specifies the safety measures for electrical equipment to avoid electrocution. There are four class ratings: Class rating Meaning No special protection apart from the basic insulation. No grounded conductor. - Page 60 14 Glossary Protection class IP The protection class according to DIN EN 60529 indicates the suitability of elec- trical equipment for use in certain ambient conditions as well as the protection against risks. The protection class is specified by an IP code according to DIN EN 60529. Code Meaning 1st number: Protection against touching hazardous parts.
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Page 61: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Product Product IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65 Product category Internal vibrator Product function Compacting concrete Item number 0008959, 0610025,...