Related Manuals for Wacker Neuson IREN
Summary of Contents for Wacker Neuson IREN
- Page 1 Operator's manual Internal vibrator IREN Model IREN Document 5000203044 Issue 12.2019 Version Language...
- Page 2 Any breach of the statutory regulations, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG is constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
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Page 3: Table Of Contents
Inhalt Table of Contents Preface ............................4 Introduction ..........................5 Means of representation for this operator's manual ..............5 Wacker Neuson representative ....................5 Described machine types ......................5 Identification of the machine ......................6 Security ..........................7 Policy ............................7 Areas of responsibility of the operator ..................7 Operator responsibilities ...................... -
Page 4: Preface
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine. -
Page 5: Introduction
This symbol is used for lists. Wacker Neuson representative Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer. You can find the addresses in the Internet at www.wackerneuson.com. -
Page 6: Identification Of The Machine
2 Introduction Identification of the machine Nameplate data The nameplate lists information that uniquely identifies your machine. This information is needed to order spare parts and when requesting additional technical information. Enter the information of your machine into the following table: Designation Your information Group and model... -
Page 7: Security
The following cases are considered structural changes: Opening the machine and the permanent removal of components. Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design system and quality of the original parts. -
Page 8: Personnel Qualification
3 Security Use a risk assessment to identify the dangers that result from the working conditions at the site of application. Create operating instructions for the operation of this machine. Periodically check whether the user instructions correspond to the current state of regulations. ... -
Page 9: Electrical Safety
Use extension cables with grounded conductors and the correct grounded conductor terminal to plug and coupling. Only use tested extension cables! For job site use, Wacker Neuson H07RN-F, H07BQ-F, a SOOW- cable or a country-specific equivalent design are recommended. -
Page 10: Maintenance
Observe the maintenance schedule. Identified work must be taken over by the service department of the Wacker Neuson contact partner. Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson. Keep the machine clean. -
Page 11: Behavior In Dangerous Situations
3 Security 3.11 Behavior in dangerous situations Preventive measures: Always be prepared for accidents. Keep first aid equipment on hand. Make sure that all employees are familiar with accident reporting, first aid, and rescue facilities. Keep access routes clear for emergency vehicles. ... -
Page 12: General Safety Instructions For Power Tools
4 General safety instructions for power tools General safety instructions for power tools WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electic shock, fire and/or serious injury. - Page 13 4 General safety instructions for power tools a) Do not force the power tool.Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.
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Page 14: Setup And Function
5 Setup and function Setup and function Scope of delivery The internal vibrator is delivered completely mounted and will only be ready for operation in combination with a three-phase inverter. The scope of delivery includes: Machine. Operator's manual. Application Use the machine only as intended, see chapter Safety, Proper use. -
Page 15: Components And Operator's Controls
Item Description Item Description Vibrator head Plug Protective hose ON/OFF switch Switch housing Lower tube Power cable Rubber seal cap (optional) IREN ST1 Item Description Item Description Vibrator head Power cable Pipe Plug Protective hose ON/OFF switch Switch housing Lower tube... -
Page 16: Transport
Note: Do not kink the power cable! 7. Secure the machine against falling or sliding. Note: Due to its length, IREN ST may protrude over the means of transport. Ob- serve the valid road traffic regulations and secure the machine with a man- datory warning sign, if required. -
Page 17: Use And Operation
8 Use and operation Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety information of this operator's manual, see chapter Safety. Prior to starting the machine After unpacking, the machine is ready for operation. Checking the machine ... - Page 18 1. Use the protective hose to hold the machine near the vibrator head. 2. Switch on the machine via the ON/OFF switch. Switching IREN ST1 on 1. Use the pipe to hold the machine near the vibrator head. 2. Switch on the machine via the ON/OFF switch.
- Page 19 8 Use and operation Compacting fresh concrete 1. Quickly immerse the vibrator head in the fresh concrete, hold it for several sec- onds and slowly pull it out again. 2. Immerse the vibrator head in all areas of the formwork and compact the fresh concrete.
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Page 20: Decommissioning
8 Use and operation Decommissioning Switching off the machine CAUTION The vibrator head moves if it is turned on and not immersed in the fresh con- crete. Danger of injury or danger of damage to property by uncontrolled vibrator head. ... -
Page 21: Maintenance
Some maintenance work may only be performed by specially trained personnel or by the service staff of your Wacker Neuson contact — these are specifically noted. Maintenance schedule Note: The time intervals mentioned here are reference values for normal opera- tion. -
Page 22: Maintenance Work
* Vibrator head does not comprise 2 parts. Dimensions in bold are wear dimensions. Dimensions in brackets are original dimensions of new machines. Let the lower tube be exchanged by your Wacker Neuson contact if the wear dimen- sions are reached at a certain point. 100_0101_mt_0003.fm... -
Page 23: 10 Troubleshooting
Noticeable sound, vibrator head One of the thermal overload Have the machine repaired. * runs with reduced power. protections has switched off (two phase operation). * Have these tasks carried out by the service department of your Wacker Neuson representative per- son. 100_0101_ts_0002.fm... -
Page 24: 11 Disposal
11 Disposal 11 Disposal 11.1 Disposal of old electrical and electronic equipment Professional disposal of this machine avoids negative effects on human health and the environment, helps with the targeted treatment of pollutants and makes it possible to recycle valuable raw materials. For customers in EU countries This machine is subject to the European directive for old electrical and electronic equipment (Waste Electrical and Electronic Equipment (WEEE)), as well as the corresponding national laws. -
Page 25: 12 Technical Data
12 Technical data 12 Technical data 12.1 IREN30 Designation Unit IREN30/042/5 IREN30/042/10 IREN30/042/18 Item no. 5000008958 5000610018 5100040880 Rated current Rated voltage Rated frequency Rated input power ** 0,20 Phases Vibration range in air mm (in) 2,00 (0.08) Vibrations 12,000 Vibrator head diameter mm (in) 30 (1.2) -
Page 26: Iren38
12 Technical data 12.2 IREN38 Designation Unit IREN38/042/5 IREN38/042/10 IREN38/042/18 Item no. 5000007895 5000008515 5100008966 5000008433 5100054150 Rated current Rated voltage Rated frequency Rated input power ** 0,41 Phases Vibration range in air mm (in) 1,90 (0.08) Vibrations 12,000 Vibrator head diameter mm (in) 38 (1.5) Outer diameter of protective hose... - Page 27 12 Technical data Designation Unit IREN38/250/5 IREN38/250/18 Item no. 5000008470 5100040881 Rated current Rated voltage Rated frequency Rated input power ** 0,41 Phases Vibration range in air mm (in) 1,90 (0.08) Vibrations 12,000 Vibrator head diameter mm (in) 38 (1.5) Outer diameter of protective hose mm (in) 31 (1.2)
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Page 28: Iren45
12 Technical data 12.3 IREN45 Designation Unit IREN45/042/5 IREN45/042/10 IREN45/042/18 Item no. 5000007896 5000008512 5100008967 5000008434 5100053969 Rated current 10,0 Rated voltage Rated frequency Rated input power ** 0,58 Phases Vibration range in air mm (in) 2,30 (0.09) Vibrations 12,000 Vibrator head diameter mm (in) 45 (1.8) - Page 29 12 Technical data Designation Unit IREN45/250/5 IREN45/250/18 Item no. 5000008472 5100040882 Rated current 1,85 Rated voltage Rated frequency Rated input power ** 0,58 Phases Vibration range in air mm (in) 2,30 (0.08) Vibrations 12,000 Vibrator head diameter mm (in) 45 (1.8) Outer diameter of protective hose mm (in) 31 (1.2)
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Page 30: Iren58
12 Technical data 12.4 IREN58 Designation Unit IREN58/042/5 IREN58/042/10 IREN58/042/18 Item no. 5000007820 5000008506 5100008951 5000008435 5100053968 Rated current 17,3 Rated voltage Rated frequency Rated input power ** 1,05 Phases Vibration range in air mm (in) 2,10 (0,08)) Vibrations 12,000 Vibrator head diameter mm (in) 58 (2.3) -
Page 31: Din En Iso 9001 Certificate
12 Technical data Designation Unit IREN58/250/5 IREN58/250/18 IREN58ST1 Item no. 5000008466 5100040883 5000008903 Rated current 17,3 Rated voltage Rated frequency Rated input power ** 1,05 Phases Vibration range in air mm (in) 2,50 (0.98)) Vibrations 12,000 Vibrator head diameter mm (in) 58 (2.3) Outer diameter of protective mm (in) -
Page 32: Iren65
12 Technical data 12.5 IREN65 Designation Unit IREN65/042/5 IREN65/042/5 IREN65/042/8 Item no. 5000007847 5000008436 5100009700 Rated current 25,0 Rated voltage Rated frequency Rated input power ** 1,46 1,70 1,46 Phases Vibration range in air mm (in) 2,5 (0.1) Vibrations 12,000 Vibrator head diameter mm (in) 65 (2.6) - Page 33 12 Technical data Designation Unit IREN65/042/10 IREN65/042/18 Item no. 5100015329 5100015350 Rated current 25,0 Rated voltage Rated frequency Rated input power ** 1,46 Phases Vibration range in air mm (in) 2,5 (0.1) Vibrations 12000 Vibrator head diameter mm (in) 65 (2.6) Outer diameter of protective mm (in) 40 (1.6)
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Page 34: Extension Cable
12 Technical data 12.6 Extension cable WARNING Electrical voltage. Injuries from electrocution. Check power cable and extension cable for signs of damage. Only use extension cables for which grounded conductors are connected to the plug and the coupling (only for machines of class rating I, see chapter Technical Data). - Page 35 12 Technical data Example You utilize an IREN38/042/10 and want to use an extension cable with a length of 30 m. The machine has an input voltage of 42 V. According to the table, the extension cable must feature a cross-section area of 4 mm Machine Voltage [V] Extension [ft]...
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Page 36: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, D-85084 Reichertshofen This declaration of conformity is issued under the sole responsibility of the manufacturer. Product IREN30, IREN38, IREN45, IREN58, IREN65 Product type Internal vibrator Function of product...
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