Nussbaum 4.45 H Operating Instructions Manual
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Nussbaum 4.45 H Operating Instructions Manual

Automotive lift
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4.45 H
Automotive-Lift date 12/2002
Manual date: 17.12.2002
Operating Instruction and Documentation
Serial-number:............................................
Retailer address / phone
Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990
Fax: +49(0)7853/8787//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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  • Page 1 4.45 H Automotive-Lift date 12/2002 Manual date: 17.12.2002 Operating Instruction and Documentation Serial-number:..........Retailer address / phone Nußbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990 Fax: +49(0)7853/8787//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation 4.45 H Inhalt Foreword ..........................3 Record of installation ......................5 Record of handing over......................6 1.General Information ........................ 7 1.1 Installation and service checks of the automotive lift............7 1.2 Warning Symbols......................7 2.Master document of the automotive lift .................. 8 2.1 Lift–manufacturer ......................

  • Page 3: Foreword

    Operating Instruction and Documentation 4.45 H Foreword Nußbaum lifting systems are the result of over 25 years experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution.
  • Page 4 Operating Instruction and Documentation 4.45 H The lift must only be operated : For its appropriate use In faultless condition concerning technical security. Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time.

  • Page 5: Record Of Installation

    Otto Nußbaum Hebetechnik GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift 4.45 H with the serial number:..........was installed on:..........at the firm:..........at:..............The initial safety check was carried out and the lift was started.

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation 4.45 H Record of handing over The automotive lift 4.45 H with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out by either the erector from the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: General Information

    Operating Instruction and Documentation 4.45 H 1.General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. • Conformation of installation of the automotive lift is recorded on the ”Record of Installation”...

  • Page 8: Master Document Of The Automotive Lift

    D-77694 Kehl-Bodersweier 2.2 Application The automotive lift 4.45 H is a lifting mechanism for lifting motor vehicles with a laden weight of up to 4500 kg . The max. load distribution is 2:1 either in or against the drive-on direction.
  • Page 9 Operating Instruction and Documentation 4.45 H Page for notice - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation 4.45 H 3. Technical Information 3.1 Technical ratings Capacity 4500 kg Load distribution max. 2:1 in or against the drive on direction Lifting time: approx. 45 sec. with load Lowering time approx. 12 sec. with load Lifting height: max.

  • Page 11: Data Sheet

    Operating Instruction and Documentation 4.45 H 3.3 Data sheet - 11 -...

  • Page 12: Foundation Diagram Drawing

    Operating Instruction and Documentation 4.45 H 3.4 Foundation diagram drawing - 12 -...
  • Page 13 Operating Instruction and Documentation 4.45 H 4000 3300 * (Version with rail 5500) - 13 -...

  • Page 14: Safety Regulations

    Operating Instruction and Documentation 4.45 H 4.Safety regulations When using automotive lifts the safety regulation EN1493/Aug.98 (CEN/TC98 „ Automotive lifts”) must be observe adhered to. Especially the following regulations are very important: • The laden weight of the lifted vehicle must not exceed 8000 kg for the automotive lift.

  • Page 15: Lowering The Vehicle

    Operating Instruction and Documentation 4.45 H • Check all the danger points of the lift and ensure that there are no objects or people in the working area around the lift or on the lift. • Switch on the main switch.

  • Page 16: Ce-Stop

    Operating Instruction and Documentation 4.45 H CE-STOP 5.3 Lower the lift into the safety ratchets • Press the button „lowering“ and the pull the lever slowly. The lowering process begins directly. • Press the button „lifting“ to raise the lift out of the ratchets.

  • Page 17: Troubleshooting

    Operating Instruction and Documentation 4.45 H 6.Troubleshooting If the lift does not work properly, the reason might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble still cannot be found, please call technical service.

  • Page 18: Lowering Onto An Obstacle

    Operating Instruction and Documentation 4.45 H 6.1 Lowering onto an obstacle • In case the lift is lowering onto an obstacle, only the ropes are slack which are in the near area of the obstacle. The ratchet is pressed by the mechanical spring-pressure to the front and interrupts the contact to the Micro switch.

  • Page 19: Inspection And Maintenance

    Operating Instruction and Documentation 4.45 H • Loosen emergency lowering screw (thread pin) for about one turn (unscrew it). • Pull the lever slowly downwards. The emergency-lowering starts directly. • Observe the complete lowering process. In case of danger, let go off the lever.

  • Page 20: Maintenance Plan Of The Lift

    Operating Instruction and Documentation 4.45 H During daily operation the lift must be closely observed to ensure that it is functioning correctly. In the case of malfunction or leakage the technical service must be informed. 7.1 Maintenance plan of the lift •...

  • Page 21: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation 4.45 H Use an ATF-Suffix hydraulic-oil (OEST Company ) if the ambient temperature is under 5 degrees centigrade. After filling, the hydraulic oil must be between the upper and lower markings of the oil level gauge.

  • Page 22: Security Check

    Operating Instruction and Documentation 4.45 H Clean the lift and the floor with a non-aggressive and non-abrasive detergent. Use a gentle detergent to clean the parts. Use an standard washing-up liquid and lukewarm water. - Do not use steam jet cleaners.

  • Page 23: Handing Over And Initiation

    Operating Instruction and Documentation 4.45 H 9. Handing over and Initiation 9.1 Regulations • The installation of the lift is performed by trained technicians of the manufacturer or one of its distribution partners. If the operator can provide trained mechanics, he or she can install the lift by him or herself.
  • Page 24 Operating Instruction and Documentation 4.45 H • Put runways on two erection trestles at installation place, pay attention of exactly difference between the runways (refer to data sheet) • Position the Traverses on the face of the runways, and put the plugs together.
  • Page 25 Operating Instruction and Documentation 4.45 H • Lower the lift into the ratchet. (press the button „lowering“ and pull the lever downwards). • Adjust the columns again with a water bubble. • Fasten the dowels with a torque key. • Fasten the ramps and the safety device at the end of the rail.

  • Page 26: Change Of Lift Location

    Operating Instruction and Documentation 4.45 H 9.3 Change of lift location If the place of installation is to be changed, the new place has to be prepared in according to the regulations of the first installation. The change should be performed in accordance with the following points: •...
  • Page 27 Operating Instruction and Documentation 4.45 H Pic 9: choice of the dowel length without floor pavement or tile surface Liebig-dowels Dowel type B15/75 B15/95 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces e...
  • Page 28 Operating Instruction and Documentation 4.45 H Pic. 10: choice of the dowel length with floor pavement or tile surface Liebig-dowels Doweltyp B15/70 B15/95 B15/120 B15/145 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces e...
  • Page 29 Operating Instruction and Documentation 4.45 H Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer-Dübel Jumbo , Sprinter 2.25SL³, 2.32SLº-2.35 SLº, HDL5000 , HDL6500 , 250SE 4.32H -4.300H ¹/Power-Lift 1.25 SH-1.35SH , 2.30 TLS 1.20 SE 2.35 TS/TSA/TSK UNI-LIFT 3500 NT/CLT 2.32TSAP...

  • Page 30: First Security Check Before Installation

    Operating Instruction and Documentation 4.45 H First security check before installation Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........

  • Page 31: Regular Security Check And Maintenance

    Operating Instruction and Documentation 4.45 H Regular security check and Maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 32 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 33 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 34 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 35 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 36 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 37 Operating Instruction and Documentation 4.45 H Regular security check and maintenance Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........

  • Page 38: Extraordinary Security Check

    Operating Instruction and Documentation 4.45 H Extraordinary security check Serial-no.:______________ Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........

  • Page 39: Hydraulic Diagram Drawing

    Operating Instruction and Documentation 4.45 H Hydraulic diagram drawing Hydraulic Parts list Oil tank Oil level gauge Motor Gear pump Filter Hydraulic block complete Holding valve Holding valve 0.10 pressure control valve 0.11 emergency lowering screw 0.12 3mm screen in the pipe G1/4“...

  • Page 40: Electrical Diagram Drawing

    Operating Instruction and Documentation 4.45 H Electrical diagram drawing - 40 -...
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