Nussbaum UNI-LIFT 5000 CLT PLUS Operating Instruction And Documentation
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Nussbaum UNI-LIFT 5000 CLT PLUS Operating Instruction And Documentation

Nussbaum UNI-LIFT 5000 CLT PLUS Operating Instruction And Documentation

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UNI-LIFT 5000 CLT / PLUS
Automotive lift date: 11/2001
Manual date: 26.11.2001
Operating Instruction and Documentation
Serial number:...........................................
Retailer address / phone
Nussbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990
Fax: +49 (0) 78 53 / 87 87//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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Summary of Contents for Nussbaum UNI-LIFT 5000 CLT PLUS

  • Page 1 UNI-LIFT 5000 CLT / PLUS Automotive lift date: 11/2001 Manual date: 26.11.2001 Operating Instruction and Documentation Serial number:........... Retailer address / phone Nussbaum Hebetechnik GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier//Tel: +49(0)7853/8990 Fax: +49 (0) 78 53 / 87 87//E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    6.2 Emergency lowering of the main lift/ wheel free lift............24 6.3 Reset the main lift after an emergency lowering ............28 7. Inspection and Maintenance of Nussbaum lifts ..............29 7.1 Maintenance plan of the lift .................... 29 7.2 Cleaning of the automotive lift ..................30 8.

  • Page 3: Foreword

    Another or the described purpose going out use is not valid when not as agreed. This is valid particularly for climb and go. Company Nussbaum is not liable for damages arising from this. The user carries the risk alonely.
  • Page 4 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus In addition to the instructions for use rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and directed. Safety- and danger alert operation of personal is occasionally and by observing the instructions for use to be controlled.

  • Page 5: Record Of Installation

    UNI-LIFT 5000 CLT / Plus Fill out, undersign and copy this sheet and send the original to the lift manufacturer. The copy remains in the Manual. Otto Nussbaum Hebetechnik GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift UNI 5000 CLT / PLUS with the serial number:..........

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Record of handing over The automotive lift UNI 5000 CLT / PLUS with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift.

  • Page 7: Introduction

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 1.Introduction The document ”Operating Instruction and Documentation” contains important information about installation, operation and maintenance of the lift. To furnish proof of the installation of the automotive lift the form ”Record of Installation”...

  • Page 8: Master Document Of The Automotive Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 2. Master document of the automotive lift 2.1 Lift–manufacturer Otto Nussbaum Hebetechnik GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift UNI-LIFT 5000 CLT / Plus is a lifting mechanism for lifting motor vehicles with a laden weight of up to 5000 kg.
  • Page 9 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus page for notice - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 3. Technical information 3.1 Technical ratings capacity without wheel free lift 5000 kg load distribution max. 2:1 in or against drive-on direction Lifting time (main lift) approx. 31 sec. with load Lowering time (main lift) approx.
  • Page 11 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • Normally, the lift lowers with a speed of 0,05 meters in a second. If the speed increases, e.g. because of a leakage of the hydraulic system, the SST detects the problem and stops the lift by closing the oil supply of the hydraulic cylinders.

  • Page 12: Datasheet

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 3.3 Datasheet - 12 -...
  • Page 13 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 13 -...
  • Page 14 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 14 -...
  • Page 15 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 15 -...
  • Page 16 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 16 -...
  • Page 17 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 17 -...
  • Page 18 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus - 18 -...

  • Page 19: Safety Regulations

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 4. Safety regulations Using automotive lifts for working the regulations of accident EN1493/Aug.98 (CEN/TC 98 „ Automotive lifts”) must be observed. Especially the following regulations are very important: • The laden weight of the lifted vehicle mustn’t be more than 4000 kg for the automotive lift, 5000 kg for the automotive lift with wheel free lift.

  • Page 20: Lifting The Vehicle

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 5.1 Lifting the vehicle • Drive vehicle over the lift, longitudinal axes on line of the lift. • Block the vehicle against rolling, put into gear. • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift.

  • Page 21: Lowering The Vehicle With The Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • Lift the vehicle on the working height. • Observe the complete process. 5.4 Lowering the vehicle with the wheel free lift • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift.

  • Page 22: Troubleshooting

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • Press the button „lifting“ or „lowering“ and simultaneously the override switch until the platform has the same height. • Move the Dip switch 1 on Position „off“. • Move the Dip switch Dip 5 on Position „on“ (regulation on). •...

  • Page 23: Driving On An Obstacle

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 6.1 Driving on an obstacle If the Safety-Star-System recognizes a difference of 40 mm between the platforms then it switches off the lift. 6.1.1 Remove the object Only trained and authorized staff is allowed to work with the DIP-switches! The main-switch has to be switched off! •...

  • Page 24: Emergency Lowering Of The Main Lift/ Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • Move the Dip-switch 5 on position „on“. • Press the button „reset“ (1) and hold it. • Switch-off the main switch and wait 5 sec. Hold the reset button. • Switch-on the main switch and wait 5 sec. Hold the reset button. •...
  • Page 25 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Reasons, that can make an emergency lowering necessary, are e.g. a defect of the electric system or disturbances of the valves, etc. In the case of power failure, the emergency-lowering can only be done if the automotive-lift is not blocked in a safety device.
  • Page 26 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • Turn carefully, maximal one rotation anticlockwise, the emergency-lowering screw N1 with a suitable tool (hexagon spanner 5). The lowering of one platform starts. Lower the platform approx. 5- 10 cm then close the emergency-lowering screw. If the platform does not lower, the cylinder is locked.
  • Page 27 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus pic. 5: SV1 &SV2 position of the double seat valves 3. Unlock the security system manually in the direction of the arrow. (see pic. 6). Put a suitable object (e.g. metal disc) between the cylinder and the flange. (see pic.

  • Page 28: Reset The Main Lift After An Emergency Lowering

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus • If the wheel free lift is in the lowest position turn the set screws clockwise and safe it with the locknuts. • Let off the double seat valves. • Remove the hand pump and the objects between the cylinder and the flange! The complete process must be observed by the operator.

  • Page 29: Inspection And Maintenance Of Nussbaum Lifts

    Raise and lower the automotive lift a few times without load. Observe the process. p) Mount the covers. 7. Inspection and Maintenance of Nussbaum lifts Before a maintenance, all preparations are to enforce that with maintenance- working and repair-working at the lift no danger for body and lives and for damages of objects exists.

  • Page 30: Cleaning Of The Automotive Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 7.2 Cleaning of the automotive lift A regular and appropriate maintenance served the preservation of the lift. It can be a prerequisite for claims at possible corrosion. The best protection for the lift is the regular cleaning of dirt of all manner. - Including this: •...

  • Page 31: Security Check

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 8. Security check The security check is necessary to guarantee the safety of the lifting during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation Use the form “First security check before initiation”...

  • Page 32: Erection And Doweling Of The Lift

    A continuous contact between the floor and the base plate must be guaranteed to avoid hollow spaces. 21. Dowel the lift: Nussbaum Company demands LIEBIG safety dowels (german dowel manufacturer) or equivalent dowels of other manufacturer but: observe their regulations.

  • Page 33: Initiation

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus goes to the top edge of the floor. For an existing concrete floor the dowels have to be chosen according to pic. 8. If floor tiles are on the concrete floor, the dowels have to be chosen according pic.

  • Page 34: Changing The Installation Place

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus 9.5 Changing the installation place If the place of installation shall be changed, the new place has to be prepared in according to the regulations of the first installation. The changing should be performed in accordance with the following points: •...
  • Page 35 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Pic. 8: choice of the dowel length without floor pavement or tile surface Table to pic. 8 Liebig-dowels Dowel type B20/75 B20/100 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces e 0-40 40-65...
  • Page 36 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Pic 9: choice of the dowel length with floor pavement or tile surface Table to pic 9 Liebig-dowels Dowel type B20/100 B20/125 B20/135 B20/175 Drilling depth Min. anchorage depth Thickness of concrete Diameter of bore Thickness of the lift-pieces e+f 40-65...

  • Page 37: First Security Check Before Installation

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus First security check before installation Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation ....................

  • Page 38: Regular Security Check

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 39 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 40 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 41 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 42 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 43 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 44 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........
  • Page 45 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Regular security check Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation .................... Function override switch........

  • Page 46: Extraordinary Security Check Before Initiation

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Extraordinary security check before initiation Filling out and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction..................Warning designation ....................

  • Page 47: Manual Service Operation Over The Keyboard

    The ad changes between the position-ad and the error message. Only when a such mistake was caused, should after telephonic consultation with the Fa. Nussbaum, phone, 0049 (0)7853-899-0, the service-functions, (sees section 4 (service-operating) become used. With full function-willingness of the automotive-lift, the operating of the service - functions, over the foil-keyboard is forbidden.
  • Page 48 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Function button: < * > Change into the time indicator (3) < # > change to the service function (4) < 1 > switch “on/off” the measure point 1 < 2 > switch “on/off” the measure point 2 <...
  • Page 49 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Function button: <*> Back to the position-ad (2). <0> ... < 9 > password input 4.2 Service-Menu >Gesteuert< Dialed menu-point becomes through > < marked Achse nullen Hubhöhe zurück Function button: <...
  • Page 50 Over this function, the entire measuring-system of the lift can be put back, (zero). This function is allowed to only after consultation with the service-headquarters of the Fa. Nussbaum (phone) + 49 (0)7853-899-0. Achse nullen? Alert message, whether axes should really become reset.

  • Page 51: Hydraulic Diagram Without Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Hydraulic diagram without wheel free lift - 51 -...
  • Page 52 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Hydraulic parts list description order number oil tank oil filter 980012 gear pump 9750510112304 sub oil motor 990445 oil level gauge 980098 holding valve 980166 hydraulic bloc complete 99 529 04 005 hydraulic block 06-605A-01-01 pressure relief valve...

  • Page 53: Hydraulic Diagram With Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Hydraulic diagram with wheel free lift - 53 -...
  • Page 54 Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Hydraulic parts list description order number oil tank oil filter 980012 gear pump 9750510112304 sub oil motor 990445 oil level gauge 980098 holding value 980166 hydraulic bloc complete 99 529 03 005 hydraulic block 06-605A-01-01 pressure relief valve...

  • Page 55: Electric Diagram Without Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Electric diagram without wheel free lift - 55 -...

  • Page 56: Electric Diagram With Wheel Free Lift

    Operating Instruction and Documentation UNI-LIFT 5000 CLT / Plus Electric diagram with wheel free lift - 56 -...

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