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4.50H/ 4.50H plus
Automotive-Lift date 08/1998
Manual date: 01.04.2012
Operating instructions and documentation
Serial-number: ..............................................
Made in Germany
Otto Nußbaum GmbH & Co. KG | Korker Straße 24 | D-77694 Kehl-Bodersweier | Tel: +49(0)7853/8990
Fax: +49 (0) 78 53 / 87 87 | E-mail: info@nussbaum-lifts.de | http://www.nussbaum-lifts.de
Retailer address / phone
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Summary of Contents for Nussbaum 4.50H
- Page 1 Operating instructions and documentation Serial-number: ..........Retailer address / phone Made in Germany Otto Nußbaum GmbH & Co. KG | Korker Straße 24 | D-77694 Kehl-Bodersweier | Tel: +49(0)7853/8990 Fax: +49 (0) 78 53 / 87 87 | E-mail: info@nussbaum-lifts.de | http://www.nussbaum-lifts.de...
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Page 2: Table Of Contents
Table of contents ................................3 OREWORD ............................5 ECORD OF INSTALLATION ............................. 6 ECORD OF HANDING OVER INTRODUCTION ............................. 7 ..................7 NSTALLATION AND CHECK OF THE AUTOMOTIVE LIFT ............................. 7 ARNING NOTICES MASTER DOCUMENT OF THE AUTOMOTIVE LIFT ..................8 .......................... -
Page 3: Foreword
Dangers when operating the lift: Nussbaum Lifts are designed and built according to technical standards and the approved regulations for technical safety. The use of Nussbaum lifts for purposes others than those for which they were designed, may result in injury or even death. - Page 4 In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and adhered to. The owner of the Nussbaum lifting system must ensure that operators and persons working with or around the lift occasionally conduct “refresher” courses to ensure that the appropriate operating procedures and safety precautions are known.
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Page 5: Record Of Installation
Operating instructions and documentation 4.50H/ 4.50H plus After completely filling out this sheet including signatures, copy and return the original to the manufacturer within 7 days. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24... -
Page 6: Record Of Handing Over
Operating instructions and documentation 4.50H/ 4.50H plus Record of handing over The automotive lift with the serial number: ..........was installed on:....... at the firm:..........……... …. in:............The lift was installed, checked and started up. The persons below were familiarized with the operation of the automotive lift after the installation. The briefing was performed by an expert from the lift-manufacturer or from a franchised dealer: .......... -
Page 7: Introduction
Operating instructions and documentation 4.50H/ 4.50H plus 1 Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer. -
Page 8: Master Document Of The Automotive Lift
D-77694 Kehl-Bodersweier 2.2 Application The automotive lift 4.50H/ 4.50H plus is a lifting mechanism for lifting motor vehicles with a total weight of up to 5000 kg (11000 lb). The maximum load distribution is 2:1 or 1:2 in or against drive- on direction. -
Page 9: Declaration Of Conformity
Operating instructions and documentation 4.50H/ 4.50H plus 2.5 Declaration of conformity - 9 -... -
Page 10: Technical Information
Operating instructions and documentation 4.50H/ 4.50H plus 3 Technical information 3.1 Technical ratings capacity automotive lift: 5000kg (11000 lb) load distribution: 2:1 in or against drive-on direction lifting time automotive lift: approx. 41 sec. lowering time automotive lift: approx. 36 sec. -
Page 11: Datasheet
Operating instructions and documentation 4.50H/ 4.50H plus 3.3 Datasheet - 11 -... - Page 12 Operating instructions and documentation 4.50H/ 4.50H plus - 12 -...
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Page 13: Foundation Diagram
Operating instructions and documentation 4.50H/ 4.50H plus 3.4 Foundation diagram C 20/25 If the concrete is available, the quality C20/25 and the minimum thickness of 140 mm must be guaranteed. - 13 -... -
Page 14: Hydraulic Diagram W/O Wheel Free Jack
Operating instructions and documentation 4.50H/ 4.50H plus 3.5 Hydraulic diagram w/o wheel free jack Hydraulic parts list part # description oil tank sub oil motor gear pump filter oil level gauge hydraulic block complete holding valve emergency lowering screw 0.10 pressure control valve 0.11... -
Page 15: Hydraulic Diagram With Wheel Free Jack
Operating instructions and documentation 4.50H/ 4.50H plus 3.6 Hydraulic diagram with wheel free jack - 15 -... - Page 16 Operating instructions and documentation 4.50H/ 4.50H plus Hydraulic parts list part # description oil tank 435H01003 motor 990445 gear pump 980486 filter 980201 screw 9VSTIR1/4ED hydraulic block complete 435H01073 ball valve (main lift / wheel free lift) 980513 holding valve...
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Page 17: Electrical Diagram W/O Wheel Free Jack
Operating instructions and documentation 4.50H/ 4.50H plus 3.7 Electrical diagram w/o wheel free jack - 17 -... - Page 18 Operating instructions and documentation 4.50H/ 4.50H plus List of electrical parts part # description main switch (by customer) motor KM1: contactor motor SB1: key switch “lift” SB2: key switch “lower” SB3: button “soft lowering in the ratchets” (main lift) top limit switch (main lift) limit switch „the rope is torn“...
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Page 19: Electrical Diagram With Wheel Free Jack
Operating instructions and documentation 4.50H/ 4.50H plus 3.8 Electrical diagram with wheel free jack - 19 -... - Page 20 Operating instructions and documentation 4.50H/ 4.50H plus List of electrical parts part # description main switch (by customer) motor KM1: contactor motor SB1: key switch “lift” SB2: key switch “lower” SB3: button soft lowering in the ratchets (main lift) top limit switch (main lift) limit switch „the rope is torn“...
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Page 21: Connection-Command (Picture)
Operating instructions and documentation 4.50H/ 4.50H plus 3.9 Connection-command (picture) Electrical wiring has to be executed by qualified personnel only! Einspeisung / supply Bild 1 Einspeisekabel/ supply lead Kabel Hebebühne/ lead lift - 21 -... - Page 22 Operating instructions and documentation 4.50H/ 4.50H plus Einspeisung / supply Bild 2 - 22 -...
- Page 23 Operating instructions and documentation 4.50H/ 4.50H plus Einspeisung / supply Bild 3 Einspeisung/ supply Bühne/lift - 23 -...
- Page 24 Operating instructions and documentation 4.50H/ 4.50H plus Oben-Aus-Schalter / top-off switch Anschluss/contact 11 oder/or 21 Anschluss/contact 12 oder/or 22 - 24 -...
- Page 25 Operating instructions and documentation 4.50H/ 4.50H plus Schlüsselschalter / key switch Ader 4 Ader 3 Ader 2 Ader 1 Ader 5 see also pag. 37-38 - 25 -...
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Page 26: Safety Regulations
Operating instructions and documentation 4.50H/ 4.50H plus 4 Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: •... -
Page 27: Lowering The Vehicle With Automotive Lift
Operating instructions and documentation 4.50H/ 4.50H plus 5.2 Lowering the vehicle with automotive lift • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift. -
Page 28: Lowering The Vehicle With Wheel Free Jack
Operating instructions and documentation 4.50H/ 4.50H plus Never position polymeric overlay vertically to prevent vehicle from falling off. Vehicle needs to stand secured on the overlay. • Put selector switch into position „wheel free jack“ • Lift up vehicle until wheels are free; turn main switch to position „lift“, check if vehicle is fixed on the automotive lift. -
Page 29: Driving On An Obstacle With The Main Lift
Operating instructions and documentation 4.50H/ 4.50H plus Problem: The lift does not lowered! potential causes: The lift is standing on a obstacle. The hydraulic valve is defective. The key switch is not active. The lift is in the ratchet. 6.1 Driving on an obstacle with the main lift If the lift is running onto an obstacle during the lowering, it stops mechanically. -
Page 30: Emergency Lowering Of The Wheel Free Lift
Operating instructions and documentation 4.50H/ 4.50H plus • Remove the support (wedge) or the wire from the ratchets To guarantee the safe running of the lift, the supports must be removed. • Do not work with the lift until the faulty parts are exchanged. Call the service-partner. -
Page 31: Inspection And Maintenance
Operating instructions and documentation 4.50H/ 4.50H plus 7 Inspection and maintenance Before conducting maintenance work, preparations must be made to ensure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift. -
Page 32: How Often Must The Lift Be Cleaned
Operating instructions and documentation 4.50H/ 4.50H plus • The hydraulic oil has to be changed at least once a year. To change the oil, lower the lift into its lowest position. Empty all tanks and refill with clean oil, approx. (see chapter 3.) per hydraulic unit are needed. -
Page 33: Security Check
Operating instructions and documentation 4.50H/ 4.50H plus Do not use aggressive means for cleaning the workshop floor and the automotive lift. A permanent contact with any kind of liquid is not allowed. Do not use high pressure devices for cleaning the lift. -
Page 34: Erecting And Dowelling The Lift
Operating instructions and documentation 4.50H/ 4.50H plus 9.2 Erecting and dowelling the lift It is necessary to dowel the columns at 4 points and to safe the lift against slipping. Therefore a concrete floor without reinforcement, thickness of 160 mm and quality C20/25 is needed. In case of doubt perform a test drill and put a dowel in. - Page 35 Operating instructions and documentation 4.50H/ 4.50H plus • Lift the automotive lift to eye level and lower it into the ratchet (refer to operating Instructions). • Position each of the measuring scales on the traverse and check the level of the two rails.
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Page 36: Adjusting The Rails
Operating instructions and documentation 4.50H/ 4.50H plus 9.3 Adjusting the rails The standard distance between the rails is 950 mm. It is possible to adjust the rails +/- 100 mm (see datasheet). Lower the lift in the ratchets until there is no tractive power on the ropes. -
Page 37: Displacement Of The Automotive Lift
Operating instructions and documentation 4.50H/ 4.50H plus 9.5 Displacement of the automotive lift If the place of installation is to be changed, the new place has to be prepared according to the regulations of the first installation. The change should be performed in accordance with the following points: •... -
Page 38: Position Of The Columns
Operating instructions and documentation 4.50H/ 4.50H plus The operating unit is not connected when the lift is delivered. The-conductor bunch is coming from the rail. Put the cable into the bolt connection at the top of the operating unit. 1. Open the operating unit. -
Page 39: Choice Of The Dowel Length W/O Floor Pavement Or Tile Surface
Operating instructions and documentation 4.50H/ 4.50H plus Choice of the dowel length w/o floor pavement or tile surface BM10-15 Liebig-dowels Dowel type BM10-/70/40 Drilling depth a 85 Min. anchorage depth b 70 Thickness of concrete c min.140 Diameter of bore... - Page 40 Operating instructions and documentation 4.50H/ 4.50H plus choice of the dowel length with floor pavement or tile surface Liebig-dowels Dowel type BM10-15/70/65 BM10-15/70/100 BM10-15/70/140 Drilling depth Min. anchorage depth Thickness of concrete min.140(*) min.140(*) min.140(*) Diameter of bore Thickness of the lift-pieces...
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Page 41: First Security Check Before Installation
Operating instructions and documentation 4.50H/ 4.50H plus First security check before installation Serial-no.:________________ complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........ -
Page 42: Regular Security Check
Operating instructions and documentation 4.50H/ 4.50H plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........ - Page 43 Operating instructions and documentation 4.50H/ 4.50H plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
- Page 44 Operating instructions and documentation 4.50H/ 4.50H plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
- Page 45 Operating instructions and documentation 4.50H/ 4.50H plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
- Page 46 Operating instructions and documentation 4.50H/ 4.50H plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
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Page 47: Extraordinary Security Check
Operating instructions and documentation 4.50H/ 4.50H plus Extraordinary security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
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