Nussbaum 4.55 SL Operating Instruction And Documentation
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Nussbaum 4.55 SL Operating Instruction And Documentation

Automotive lift
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4.55 SL
Automotive Lift date: 01/2010
Manual Date: 02.01.2010
Operating Instruction and Documentation
Serial-number:............................................
Made in Germany
Otto Nußbaum GmbH & Co.KG
E-mail: info@nussbaum-lifts.de
Retailer address / phone
●
Korker Straße 24
Tel: +49(0)7853/8990
●
D-77694 Kehl-Bodersweier
●
Fax: +49(0)7853/8787
●
http://www.nussbaum-lifts.de

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  • Page 1 4.55 SL Automotive Lift date: 01/2010 Manual Date: 02.01.2010 Operating Instruction and Documentation Serial-number:..........Retailer address / phone Made in Germany Otto Nußbaum GmbH & Co.KG ● Korker Straße 24 ● D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 ● Fax: +49(0)7853/8787 E-mail: info@nussbaum-lifts.de ●...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation 4.55 SL Content Foreword ........................3 Record of installation ....................5 Record of handing over ....................6 1.General Information ....................7 1.1 Installation and service checks of the automotive lift ..........7 1.2 Warning Symbols ....................7 2. Master document of the automotive lift..............8 2.1 Lift–manufacturer....................8...

  • Page 3: Foreword

    Operating Instruction and Documentation 4.55 SL Foreword Nußbaum lifting systems are the result of over 25 years experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution.
  • Page 4 Operating Instruction and Documentation 4.55 SL Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time. In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and adhered to.

  • Page 5: Record Of Installation

    Operating Instruction and Documentation 4.55 SL After completely filling out this sheet including signatures, copy and return the original to the manufacturer. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier...

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation 4.55 SL Record of handing over The automotive lift with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out by either the erector from the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: General Information

    Operating Instruction and Documentation 4.55 SL 1.General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. • Conformation of installation of the automotive lift is recorded on the ”Record of Installation”...

  • Page 8: Master Document Of The Automotive Lift

    Operating Instruction and Documentation 4.55 SL 2. Master document of the automotive lift 2.1 Lift–manufacturer Otto Nußbaum GmbH & Co.KG Korker Strasse 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of up to 5500 kg .

  • Page 9: Declaration Of Conformity

    Operating Instruction and Documentation 4.55 SL 2.5 Declaration of conformity - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation 4.55 SL 3. Technical Information 3.1 Technical ratings Capacity: 5500 kg Load distribution: max. 2:1 in or against the drive on direction Lifting time: approx. 40 sec. Lowering time: approx. 40 sec. Line Voltage: 3 ~/N+PE,400 Volt ,50 Hz...

  • Page 11: Data Sheet

    Operating Instruction and Documentation 4.55 SL 3.3 Data sheet - 11 -...

  • Page 12: Safety Regulations

    Operating Instruction and Documentation 4.55 SL 4. Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle must not exceed 5500 kg for the automotive lift.

  • Page 13: Operating Instructions

    Operating Instruction and Documentation 4.55 SL 5. Operating instructions The Safety Regulations must be observed and adhered to while working with the automotive lift. Read the safety regulations in chapter 4 carefully before working with the lift! 5.1 Lifting the vehicle •...

  • Page 14: Lowering The Vehicle

    Operating Instruction and Documentation 4.55 SL 5.3 Lowering the vehicle • Control the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift. •...

  • Page 15: Emergency Lowering

    Operating Instruction and Documentation 4.55 SL Motor defective Make an emergency lowering (see chapter 6.1) Battery on the control board is empty. The lift drive Phone the service partner out of the synchronism window Problem: The lift does not lifting!

  • Page 16: Driving Onto An Obstacle

    Operating Instruction and Documentation 4.55 SL In case of disturbance or defect, secure the lift against authorized person. Phone your service partner. 6.2 Driving onto an obstacle If the platform or the lifting carriage is lowering on an obstacle, the motor from this side will be locked.

  • Page 17: Driving To The Reference Point

    Operating Instruction and Documentation 4.55 SL Pic 4: DIP-switches on the board. LED (B) switches off in case of LED blinks to the rhythm of LED (A) switches off in case malfunction in the measure 1 sec under normal of malfunction systems.

  • Page 18: Inspection And Maintenance

    Operating Instruction and Documentation 4.55 SL • Open the electrical box. • Press the button (see pic 5) and hold it pressed and press simultaneously the button „lifting“ until the lift stops at the reference point. Turn off the main switch.

  • Page 19: Maintenance Plan Of The Lift

    Operating Instruction and Documentation 4.55 SL 7.1 Maintenance plan of the lift Before beginning any maintenance work isolate the power supply. Secure the main switch (lock it). Secure the danger area around the automotive lift and secure the lift against unintentional lowering.
  • Page 20 Operating Instruction and Documentation 4.55 SL Examine the condition and the function of the min. once in a spindle centering (after running delay) annually, or year if necessary. Adjust it, if necessary or handle it with a file. Is it not possible to adjust the spindle centering anymore, exchange it.
  • Page 21 Operating Instruction and Documentation 4.55 SL Alle Befestigungsschrauben und Befestigungsdübel sind mit einem Drehmomentschlüssel zu prüfen. min. once in a year Alle Schweißnähte sind einer Sichtprüfung zu unterziehen. Bei Rissen oder Brüchen von min. once in a Schweißnähten ist die Hebebühne stillzulegen und ihr Händler zu kontaktieren.

  • Page 22: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation 4.55 SL 7.2 How often must the lift be cleaned? A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct result of poor maintenance and cleaning practice.

  • Page 23: Adjust The Polylex-Belt

    Operating Instruction and Documentation 4.55 SL 7.3 Adjust the Polylex-belt If the V-belt was exchanged, the V-belt must be adjusted, again. Remove the cover of the V-belt. pic 10: cover of the belt (version with raising pipe) 1: column 2: raising pipe...

  • Page 24: Examine The Carrying Nut System

    Operating Instruction and Documentation 4.55 SL pic14: measuring instrument pic 15: Put the measuring device on the V-belt • Bring the screws back in initial position. 7.4 Examine the carrying nut system • Carrying nut (optical wearing device). To check the carrying nut, take off the covering of the spindle (pic.3,pos.b).

  • Page 25: Examine Of The Stability Of The Automotive Lift

    Operating Instruction and Documentation 4.55 SL pic 18: carrying nut 7.5 Examine of the stability of the automotive lift • Examine the dowels with a torque key as described by the dowel manufacturer. Observe the declaration of the dowel manufacturer.

  • Page 26: Erection And Doweling Of The Lift

    Operating Instruction and Documentation 4.55 SL 8.1.1 Erection and doweling of the lift Before installation the lift, secure the installation area to prevent access to unauthorised persons. Use devices such as cranes, fork lift trucks and supports to transport the lift and avoid accidents.

  • Page 27: Initiation

    Operating Instruction and Documentation 4.55 SL pic 19: dowel position 1: column 2: base plate 3: dowel • Concrete has long chemical perspiration, which favour the corrosion at the base plates. We recommended to provide the surface with a 2 components Epoxitharz floor coating, before fastening the lift.

  • Page 28: Key In The Reference Point With The Keyboard

    Operating Instruction and Documentation 4.55 SL • Disconnect the plugs. • Loosen the dowels. • Dismount the columns. • Dismount the crossbeams. • Transport the lift to the new installation place. • Install the lift in accordance with chapter 8 “ Installation and Initiation”...
  • Page 29 Operating Instruction and Documentation 4.55 SL • The smallest measure will be used later as the new reference point height. Login to the service operation: Passwort • ) Press it at the keyboard, _ _ _ _ • Enter the numbers 1,2,3,4.

  • Page 30: Security Check

    Operating Instruction and Documentation 4.55 SL If you find after an lifting procedure a unequal position of one or more marker arrows, the unequal height must be corrected manually. Switch off the main switch before the different columns will be adjusted.
  • Page 31 Operating Instruction and Documentation 4.55 SL pic: Selection of Liebig-Dowels without tiles, floor pavement Liebig dowels Dowel typ BM12-20/80/40 Drilling depth Min. anchorage depth Thickness of concrete min.160 (*) Diameter of bore Thickness of the lift-pieces 0-40 Quality of concrete min.C20/25 with normal armouring...
  • Page 32 Operating Instruction and Documentation 4.55 SL pic: Selection of Liebig-Dowels with tiles, floor pavement Liebig dowels Dowel type BM12-20/80/65 BM12-20/80/100 BM12-20/80/140 Drilling depth (mm) Min. anchorage depth (mm) Thickness of concrete (mm) min.160(*) min.160(*) min.160(*) Diameter of bore (mm) Thickness of the lift-pieces (mm)
  • Page 33 Operating Instruction and Documentation 4.55 SL marker min.anchorage depth Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer-dowel 4.50 SL Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B type de cheville Bestellnr. 970265 Bestellnr: 972230 Bestellnr.
  • Page 34 Operating Instruction and Documentation 4.55 SL Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Hilti-Dübel Bodenbelag (Estrich, Fliesen) ohne ohne ohne Bodenbelag Bodenbelag Bodenbelag Bodenbelag Bodenbelag Floor pavements (tiles) without without with without with Dübel HSL-3-G HSL-3-G HSL-3-G HSL-3-G...

  • Page 35: First Security Check Before Installation

    Operating Instruction and Documentation 4.55 SL First security check before installation Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......

  • Page 36: Regular Security Check And Maintenance

    Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......

  • Page 37: Regular Security Check And Maintenance

    Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......
  • Page 38 Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......
  • Page 39 Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......
  • Page 40 Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......
  • Page 41 Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......
  • Page 42 Operating Instruction and Documentation 4.55 SL Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......

  • Page 43: Extraordinary Security Check

    Operating Instruction and Documentation 4.55 SL Extraordinary security check Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark -------------------------------------------------------------------------------------------------------------------------------------- Type plate.........……............short operating instruction at the column............sticker capacity at the column......

  • Page 44: Electrical Diagram

    Operating Instruction and Documentation 4.55 SL Electrical diagram - 44 -...
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  • Page 68: Spare Parts

    Operating Instruction and Documentation 4.55 SL Spare parts - 68 -...

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