Table of contents ............................3 OREWORD ........................5 ECORD OF INSTALLATION ........................6 ECORD OF HANDING OVER INTRODUCTION ..........................7 ..............7 NSTALLATION AND CHECK OF THE AUTOMOTIVE LIFT ........................7 ARNING NOTICES MASTER DOCUMENT OF THE AUTOMOTIVE LIFT ..............8 ........................
Dangers when operating the lift: Nussbaum Lifts are designed and built according to technical standards and the approved regulations for technical safety. The use of Nussbaum lifts for purposes others than those for which they were designed, may result in injury or even death.
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In addition to the instructions for use, rules pertaining to other regulations i.e. accident prevention and environmental rules are to be observed and adhered to. The owner of the Nussbaum lifting system must ensure that operators and persons working with or around the lift occasionally conduct “refresher” courses to ensure that the appropriate operating procedures and safety precautions are known.
Operating instructions and documentation 4.65H/ 4.65 plus After completely filling out this sheet including signatures, copy and return the original to the manufacturer within 7 days. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift...
Operating instructions and documentation 4.65H/ 4.65 plus Record of handing over The automotive lift with the serial number: ..........was installed on:....... at the firm:..........……... in:............The lift was installed, checked and started up. The persons below were familiarized with the operation of the automotive lift after the installation. The briefing was performed by an expert from the lift-manufacturer or from a franchised dealer: ..........
Operating instructions and documentation 4.65H/ 4.65 plus 1 Introduction The document ”Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. To furnish proof of installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.
D-77694 Kehl-Bodersweier 2.2 Application The automotive lift 4.65H/ 4.65H plus is a lifting mechanism for lifting motor vehicles with a total weight of up to 6500 kg (14500 lb). The maximum load distribution is 2:1 or 1:2 in or against drive- on direction.
Operating instructions and documentation 4.65H/ 4.65 plus 3 Technical information 3.1 Technical ratings capacity automotive lift: 6500kg (14500 lb) load distribution: 2:1 in or against drive-on direction lifting time automotive lift: approx. 41 sec. lowering time automotive lift: approx. 36 sec. lifting height: max.
Operating instructions and documentation 4.65H/ 4.65 plus 3.4 Foundation diagram C 20/25 * If length of rail is 5500 mm Foundation plan: quality of the concrete minimum C20/25 Depth of the foundation minimum 140 mm If the concrete is available the quality of the concrete C20/25 and the minimum depth of 140 mm for the foundation must be guaranteed.
Operating instructions and documentation 4.65H/ 4.65 plus 3.5 Hydraulic diagram w/o wheel free jack Hydraulic parts list part # description oil tank sub oil motor gear pump filter oil level gauge hydraulic block complete holding valve emergency lowering screw 0.10 pressure control valve 0.11 electrical holding valve...
Operating instructions and documentation 4.65H/ 4.65 plus 3.7 Electrical diagram w/o wheel free jack The electrical diagrams for automotive lift 4.35H are also valid for automotive lift 4.65H. - 16 -...
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Operating instructions and documentation 4.65H/ 4.65 plus List of electrical parts part # description main switch, 3-pin motor K1M: contactor motor SB1: key switch “lift” SB2: key switch “lower” SB3: button soft lowering in the ratchets (main lift) top limit switch (main lift) limit switch „the rope is torn“...
Operating instructions and documentation 4.65H/ 4.65 plus 3.8 Electrical diagram with wheel free jack - 18 -...
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Operating instructions and documentation 4.65H/ 4.65 plus List of electrical parts part # description main switch, 3-pin motor K1M: contactor motor SB1: key switch “lift” SB2: key switch “lower” SB3: button soft lowering in the ratchets (main lift) top limit switch (main lift) limit switch „the rope is torn“...
Operating instructions and documentation 4.65H/ 4.65 plus 3.9 Connection-command (pictures) Electrical wiring has to be executed by qualified personnel only! Einspeisung / supply Bild 1 Einspeisekabel/ supply lead Kabel Hebebühne/ lead lift - 20 -...
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Operating instructions and documentation 4.65H/ 4.65 plus Einspeisung / supply Bild 2 - 21 -...
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Operating instructions and documentation 4.65H/ 4.65 plus Einspeisung / supply Bild 3 Einspeisung/ supply Bühne/lift - 22 -...
Operating instructions and documentation 4.65H/ 4.65 plus 4 Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle must not be more than the maximum capacity of the lift.
Operating instructions and documentation 4.65H/ 4.65 plus lift 5.2 Lowering the vehicle with automotive • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift. •...
Operating instructions and documentation 4.65H/ 4.65 plus Never position polymeric overlay vertically to prevent vehicle from falling off. Vehicle needs to stand secured on the overlay. • Put selector switch into position „wheel free jack“ • Lift up vehicle until wheels are free; turn main switch to position „lift“, check if vehicle is fixed on the automotive lift.
Operating instructions and documentation 4.65H/ 4.65 plus 6.1 Driving on an obstacle with the main lift If the lift is running onto an obstacle during the lowering, it stops mechanically. In this case press the override switch at the rail and turn the key on position ”∆” simultaneously until the obstacle can be removed.
Operating instructions and documentation 4.65H/ 4.65 plus 6.3 Emergency lowering of the wheel free lift In case of power failure or defective valves, the hydraulic valves for lowering of the wheel free jack and the safety valves at lower side of the hydraulic cylinders and the magnet to unlock the ratchet can not be opened.
Operating instructions and documentation 4.65H/ 4.65 plus If theses repairs are not made immediately, permanent damage to the powder-coated surface may result. Repair and clean damaged areas with an abrasive paper (grain 120). After this is complete, use a suitable paint (observe the RAL Number).
Operating instructions and documentation 4.65H/ 4.65 plus During poor conditions it may be necessary to clean the lift once week, but cleaning once a month will suffice. Clean the lift and the floor with a non-aggressive and non-abrasive detergent. Use a gentle detergent to clean the parts.
Operating instructions and documentation 4.65H/ 4.65 plus 9.2 Erecting and dowelling the lift It is necessary to dowel the columns at 4 points and to safe the lift against slipping. Therefore a concrete floor without reinforcement, thickness of 160 mm and quality C20/25 is needed. In case of doubt perform a test drill and put a dowel in.
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Operating instructions and documentation 4.65H/ 4.65 plus • Lift the automotive lift to eye level and lower it into the ratchet (refer to operating Instructions). • Position each of the measuring scales on the traverse and check the level of the two rails. Tolerance handicap of Daimler Chrysler: in front left/right Difference ≤...
Operating instructions and documentation 4.65H/ 4.65 plus 9.3 Adjusting the rails The standard distance between the rails is 880 mm. It is possible to adjust the rails +/- 100 mm (see datasheet). Lower the lift in the ratchets until there is no tractive power on the ropes. •...
Operating instructions and documentation 4.65H/ 4.65 plus 9.6 Connecting the operating unit The operating unit is not connected by the delivery. operating unit emergency switch The operating unit is not connected when the lift is delivered. The – conductor bunch is coming from the rail. Put the cable into the bolt connection at the top of the operating unit.
Operating instructions and documentation 4.65H/ 4.65 plus 9.7 Position of the columns - 36 -...
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Operating instructions and documentation 4.65H/ 4.65 plus Bild 6: Auswahl der Dübellängen ohne Bodenbelag Tabelle zu Bild 8 Liebig-Sicherheitsdübel Gültig für Bohrungsdurchmesser 17 mm in der Grundplatte Dübeltyp BM10-15/70/40 Bohrungstiefe (mm) min. Verankerungstiefe (mm) Betonstärke (mm) min.140 (*) Bohrungsdurchmesser (mm) Bauteildicke (mm) 0-40 Betonqualität...
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Operating instructions and documentation 4.65H/ 4.65 plus Bild 7: Auswahl der Dübellängen mit Bodenbelag Tabelle zu Bild 9 Liebig-Sicherheitsdübel Gültig für Bohrungsdurchmesser 17 mm in der Grundplatte Dübeltyp BM10-15/70/65 BM10-15/70/100 BM10-15/70/140 Bohrungstiefe (mm) min. Verankerungstiefe (mm) Betonstärke (mm) min.140 (*) min.140 (*) min.140 (*) Bohrungsdurchmesser (mm)
Operating instructions and documentation 4.65H/ 4.65 plus First security check before installation Serial-no.:________________ complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
Operating instructions and documentation 4.65H/ 4.65 plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
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Operating instructions and documentation 4.65H/ 4.65 plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
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Operating instructions and documentation 4.65H/ 4.65 plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
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Operating instructions and documentation 4.65H/ 4.65 plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
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Operating instructions and documentation 4.65H/ 4.65 plus Regular security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
Operating instructions and documentation 4.65H/ 4.65 plus Extraordinary security check Serial-no.:________________ Complete and leave in this manual defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity..................
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