Nussbaum SPRINTER MOBIL 2500 Operating Manual, Inspection Book
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Nussbaum SPRINTER MOBIL 2500 Operating Manual, Inspection Book

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Table of Contents

Betriebsanleitung | Prüfbuch
mit Ersatzteilliste
Operating manual | Inspection book
including spare parts list
Manuel d'exploitation | Carnet de contrôle
avec liste des pièces détachées
Instrucciones de servicio | Libro de inspección
con lista de piezas de recambio
Manuale operativo | Registro di controllo
con lista pezzi di ricambio
SPRINTER MOBIL 2500
SPRINTER MOBIL 3000
Serien Nr. / Serial No. / Nº d. serie:
HYMAX PRO 2500
HYMAX PRO 3000
Made
in
Germany

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Summary of Contents for Nussbaum SPRINTER MOBIL 2500

  • Page 1 Instrucciones de servicio | Libro de inspección con lista de piezas de recambio Manuale operativo | Registro di controllo con lista pezzi di ricambio SPRINTER MOBIL 2500 HYMAX PRO 2500 SPRINTER MOBIL 3000 HYMAX PRO 3000 Serien Nr. / Serial No. / Nº d. serie:...
  • Page 2 DEUTSCH Bedienungsanleitung ____________________ 29 Einleitung ___________________________________________7 AufstelIungsprotokolI _________________________________8 Anheben des Fahrzeuges ____________________ 29 Übergabeprotokoll __________________________________9 Senken des Fahrzeuges ______________________ 30 Allgemeine Information __________________ 10 Verhalten im Störungsfall _________________ 30 Aufstellung und Prüfung der Anlage __________ 10 Auffahren auf ein Hindernis ___________________ 31 Gefährdungshinweise ________________________ 10 Notablass bei Stromausfall ____________________ 31 Stammblatt der Anlage __________________ 11...
  • Page 3 ENGLISH Translation Introduction and comply with generally valid legal and other binding regulations for accident prevention and Nußbaum products are a result of many years of for environmental protection. experience. A high quality standard and superior • Check occasionally that personnel have an awa- concept guarantees you reliability, long lifetimes reness of hazards and safe work in compliance and economical operation. To prevent unnecessa- with the operating manual! ry damage and hazards, read this operating ma-...

  • Page 4: Set Up Protocol

    Set up protocol After successful set up, complete this form fully, sign it, make a copy and send to the manufacturer within a week. Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier The system with serial number _________________________ was set up on (date) __________________________ at (company name) _________________________________ in (town, city) _________________________________ checked for function and safety and put into operation.

  • Page 5: Transfer Protocol

    Transfer protocol The system __________________________________________ with serial number ___________________________________ was set up on (date) __________________________ at (company name) _________________________________ in (town, city) _________________________________ checked for function and safety and put into operation. The following listed people (operators) were trained to handle the lift after it was set up by a trained assem- bler of the manufacturer or a contract partner (specialist). (Date, name, signature, empty lines must have a scored out) _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date...

  • Page 6: General Information

    General information Technical documentation contains important infor- mation for safe operation and for retaining functio- nal safety of the system. • To verify system set up, the set up protocol form is to be signed and sent to the manufacturer. • Forms are available in this inspection book for use in verifying single, regular and extraordinary safe- ty checks. Use the forms to document inspections and leave the completed forms in the inspection book.
  • Page 7 System master sheet Manufacturer Otto Nußbaum GmbH & Co.KG Korker Straße 24 D-77694 Kehl-Bodersweier Purpose The SPRINTER MOBIL ­ HYMAX PRO lift is a lifting accessory for the lifting of vehicles up to a total weight of 2,500 kg or 3,000 kg, in normal workshop operation at a maximum load distribution of 3:2 in or against the drive­in direction. Additionally, there is a distinction between cars operated with front or rear drive. The lift is not set up for standing on the receiving plate or for personnel conveyance. The lift can be used flexibly. Any solid, even surface can be used as a setup location. However, it can also be fastened to the floor.
  • Page 8 Declarations of conformity 2.5.1 SPRINTER mobil 2500 | SPRINTER mobil 3000 | SPRINTER NT OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...
  • Page 9 2.5.2 HYMAX PRO 2500 | HYMAX PRO 3000 | HYMAX PRO 3000 PH OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...
  • Page 10 EC type-examination certificate 2.6.3 SPRINTER mobil 2500 | SPRINTER mobil 3000 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...

  • Page 11: Technical Information

    Operating pressure Approx. 240 bars Pressure relief valve Approx. 260 bars Technical data Filling volume oil con- Approx. 8 litres tainer SPRINTER MOBIL 2500 - HYMAX PRO 2500 System load capacity 2,500 kg Noise level ≤ 72 dB(A) Load distribution Max. 3:2 or 2:3 in or On-site connection 3~/N+PE, 400 V, 50 Hz against the drive­ in...
  • Page 12 Data sheet 3.3.1 SPRINTER MOBIL 2500 - HYMAX PRO 2500 | SPRINTER MOBIL 3000 - HYMAX PRO 3000 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...
  • Page 13 Hydraulic plan Stücklist Ölb 0.3 Un 0. 11 0. 11 D1,2mm Öl D1,2mm 1.0 Blo 1.1 Dru 1.2 2/2 1.3 Rü 1.4 Str M eB M eA 0.11 Zy RV1 RV2 1 . 3 1 . 3 1 . 2 1 .
  • Page 14 VDE0100/5.73 keep plans to the current state, we ask that you re- • Inspection of effectiveness of the safety quest Nussbaum to make the changes. measures used for indirect contact according to VDE0100g/7.75 para. 22 These circuit diagrams are intellectual property.

  • Page 15: Safety Regulations

    • The total weight of the accepted load may not exceed Operating manual - 2,500 kg for SPRINTER MOBIL 2500 - HYMAX PRO 2500 and - 3,000 kg for SPRINTER MOBIL 3000 - HYMAX PRO When handling the system, it must ab-...

  • Page 16: Lowering The Vehicle

    • Secure the vehicle against rolling; pull the hand Vehicle with front-wheel drive: brake, engage the gears. • Inspect the hazardous area. The center of gravity No person or object may stand in the working of the vehicle inclu- area of the lift, or on the lift. ding load must be •...
  • Page 17 Problem: The lift cannot be lowered A signal tone sounds until the system has reached the lowest position. Possible causes: Remedy: • The entire lowering process must be observed. • If the lift is in the detectable lowest position, re- Lifting table is sitting on See 7.1 Moving onto an move the polymer overlays and drive the vehicle an obstacle obstacle...
  • Page 18 Reason which make an emergency discharge served during daily use. Customer service must be necessary are for example, electrical blackout, for informed of any malfunctions or leaks. errors in the lowering valves, etc. To simplify maintenance work, follow instructions on 1. S witch off the main switch (2). the maintenance sticker that is found somewhere 2. L oosen and remove the front unit covers (1). on the unit, depending on the lift design.
  • Page 19 mental protection office or commercial regulato- means are to be checked. ry office has the obligation to disclose about dis- • Check the torque of the fastening screws. Also posal points). see the assembly protocol. • All weld seams must have a visual inspection. Stop Torque (Nm) for shaft screws: the system and contact the manufacturer if there are cracks or breaks in weld seams. Fastening class 8.8 •...

  • Page 20: Assembly And Commissioning

    Additionally, it can also be a pre-requisiste for the numbers 1.4301 or 1.4401104. The surface is ground preservation of guarantee claims for any eventual (mostly 240 grit). corrosion damage. Despite the „rust­free“ specification, stainless steel The best protection for the system is regular remo- parts can rust! val of contaminants of any kind. Stainless steel stands for a guarantee for long life- This includes above all: time and elegance.
  • Page 21 partner. If the operating company has appropri- ately trained assemblers, the system can also be set up by them. Set up is to be done according to the assembly instructions. • A standard system may not be set up in explosion endangered spaces or wash halls.
  • Page 22 Selecting the anchors • Place the guide rollers (6) over the torsion shafts • Liebig anchor without floor cover (screed) (7). Then push them until the tappet (10) is loca- ted in the notch (11) of the guide roller. Safety anchor with threaded bolts and nuts BM 10-15/70/40 • Liebig anchor with floor cover (screed) Safety anchor with threaded bolts and nuts BM 10-15/70/xx (length of the anchor depends on the floor covering) • Fischer anchor without floor cover (screed) High quality anchor FH II­B (bolts and nuts) FH II 15/50 B •...

  • Page 23: Safety Inspection

    Safety inspection The safety inspection is required to guarantee oper- ational safety of the lift. It is to be done. 1. Before first commissioning after setting up the lift Use the “single safety inspection” form 2. After first commissioning, check regularly at least once per year. Use the “regular safety inspection” form 3. After changes to the lift construction. Use the “extraordinary safety inspection”...
  • Page 24 Single safety inspection before commissioning Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 25 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 26 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 27 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 28 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 29 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 30 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 31 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 32 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 33 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 34 Regular safety inspection and maintenance Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ..........
  • Page 35 Exceptional safety inspection Copy, complete and leave in the inspection book Serial number: _________________________________ Test step Defect Reinspect Remarks missing □ □ □ Model plate .................._______________________________ □ □ □ Total centre of mass sticker ............... _______________________________ □...
  • Page 36 Ersatzteilliste Spare parts list Liste des pièces détachées Lista de piezas de recambio Lista pezzi di ricambio SPRINTER MOBIL 2500 HYMAX PRO 2500 SPRINTER MOBIL 3000 HYMAX PRO 3000 Made Made Germany Germany...
  • Page 37 10.xx 025SPB65151_ET BODENLAGER KOMPL. 000STA1100 UNIVERSALAGGREGAT KOMPL. 025SPB25103_ET LENKROLLENHALTER KOMPL. (SPRINTER) 025SPB06110_ET SCHEREN KOMPL. 025SPB42001 ZYLINDER KOMPL. 025SPB68123_ET SCHIENE KOMPL. 025SPB25012 GLEITSTÜCK 025SPB65151_ET FLOOR BEARING COMPLETE 000STA1100 UNIT CPL. (SPRINTER) 025SPB25103_ET GUIDE ROLLER HOLDER CPL. 025SPB42001 CYLINDER CPL. 025SPB06110_ET SCISSORS CPL. 025SPB25012 SLIDING BLOCK 025SPB68123_ET RAIL CPL.
  • Page 38 20.xx Bodenlager | Floor bearing | Palier de sol | Cojinete inferior | Cuscinetto a pavimento OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...
  • Page 39 025SPB65101 BODENLAGER KOMPLETT 025SPB25016 FESTLAGER UNTEN 9125_1-A6_4 SCHEIBE 025SPB05012 LAGER UNTEN 9125_1-A8_4 SCHEIBE 025SPB05015 SCHELLE 9982-M8ZN SECHSKANTMUTTER 9912M06X012ZN ZYLINDERSCHRAUBE 97991-M8X55ZN SENKSCHRAUBE 152114 ANTIRUTSCH-PAD 97991-M8X85ZN SENKSCHRAUBE 152113 ANTIRUTSCH-PAD 025SPB05018 ABWEISBLECH 025 SPB25018 FESTLAGER UNTEN 025SPB65156 BODENWANNE 025SPB65101 FLOOR BEARING COMPLETE 025SPB25016 LOWER FIXED BEARING 9125_1-A6_4 WASHER...
  • Page 40 30.xx Scheren | Scissors | Ciseaux | Tijeras | Elevatore a forbice 20150413 025spb06110_ET 025SPB06100 AUSSENSCHEREN KOMPLETT 025SPB06021 GLEITSTÜCK OBEN 025SPB26150 INNENSCHEREN KOMPLETT 9125M30ZN SCHEIBE 025SPB68162 RADACHSE KOMPLETT 9125_6_4ZN SCHEIBE 9125-16ZN BOLZEN ZYLINDERHEBEL 9934M16ZN SECHSKANTMUTTER 025SPB02026 BOLZEN ZYLINDERHEBEL 435H06016-1 SICHERUNGSBLECH 9PAP202320P10 DU-BUCHSE 91481-6X50 SPANNSTIFT...
  • Page 41 025SPB06100 FORBICE ESTERNA COMPLETA 025SPB06021 PATTINO SUPERIORE 025SPB26150 FORBICE INTERNA COMPLETA 9125M30ZN DISCO 025SPB68162 ASSALE COMPLETO 9125_6_4ZN DISCO 9125-16ZN PERNO LEVA CILINDRO 9934M16ZN DADO ESAGONALE 025SPB02026 PERNO LEVA CILINDRO 435H06016-1 LAMIERA DI SICUREZZA 9PAP202320P10 BUSSOLA DE 91481-6X50 PERNO TENDITORE 9PAP303430P10 BUSSOLA DE 9912M06X012ZN VITE A TESTA CILINDRICA 025SPB06037 PERNO ARTICOLATO CENTRO 9Z912M16X045ZN VITE A TESTA CILINDRICA...
  • Page 42 50.xx Schienen | Rails | Rails | Carriles | Guide 20150413 025spb68123_ET 025SPB68618 HEBEL KOMPLETT 96799-10 SICHERUNGSSCHEIBE 025SPB68719 RAMPE KOMPLETT 300 MM 025SPB09024 FUSSABWEISER KOMPLETT 025SPB68729 RAMPE KOMPLETT 300 MM 1.400 MM 025SPB68720 RAMPE SCHWEISSTEIL 025SPB68117 BOLZEN OBEN 025SPB78117 SCHIENE FOLGESEITE 9DFD-357A2ZN DRUCKFEDER SCHWEISSTEIL 025SPB26165...
  • Page 43 025SPB68618 PALANCA COMPLETA 025SPB09024 PROTECTOR DE PIES COMPLETA 025SPB68719 RAMPA COMPLETA 300 MM 1.400 MM 025SPB68729 RAMPA COMPLETA 300 MM 025SPB68117 PERNO ARRIBA 025SPB68720 RAMPA PIEZA DE SOLDADURA 9DFD-357A2ZN MUELLE DE PRESIÓN 025SPB78117 CARRIL LADO PROGRESIVO 025SPB26165 PORTAMUELLE PIEZA DE SOLDADURA 9SEM08X008ZN TORNILLO LENTICULAR 025SPB78017 CARRIL LADO COMANDO...
  • Page 44 60.xx Aggregat | Unit | Groupe | Grupo | Gruppo OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT...
  • Page 45 000STA01700 HAUBE KPLT. 980012 FILTER 000STA02319 OELBEHAELTER SCHWT. 980141 PUMPE 2.1CCM 000STA32320 HALTE-SOCKEL 000STA01913 OELBEHAELTERDECKEL 000JL31150­24V BLOCK KPLT. 232HL01029 AUFNAHMEBLECH 000STA03000 STEUERUNG KPLT. 000STA11154 DICHTUNG 000STA01540 P-ROHR 000STA17340 RAEDER KPL. 982186 OELPEILSTAB 230HLNT01954 HYDRAULIKROHR 992658 MOTOR 3KW 000STA03600 DRUCKTASTER 000STA01700 HOOD ASSY.
  • Page 46 Händleradresse/Telefon: Dealer address/phone: Adresse de revendeur/téléphone: Dirección/teléfono del distribuidor: Indirizzo rivenditore/telefono: Otto Nußbaum GmbH & Co. KG • Korker Str. 24 • D-77694 Kehl-Bodersweier www.nussbaum-group.de • E-Mail: info@nussbaum-group.de Service Hotline Germany: 0800­5 288 911 Service Hotline International: +49 180­5 288 911 OPI_SPRINTER MOBIL 2500-3000 - HYMAX PRO 2500-3000_V2.3_DE-EN-FR-ES-IT_092019 - Artikelnummer: 975426...

This manual is also suitable for:

Hymax pro 2500Sprinter mobil 3000Hymax pro 3000

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