Nussbaum UNI-LIFT 4000 MB Operating Instructions Manual
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Nussbaum UNI-LIFT 4000 MB Operating Instructions Manual

Nussbaum UNI-LIFT 4000 MB Operating Instructions Manual

Automotive lift
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UNI-LIFT 4000 MB
Automotive lift date: 02/1996
Manual date: 01.01.2010
Operating Instruction and Documentation
Serial-number: ........................................
Retailer address/ phone
Made in Germany
Otto Nußbaum GmbH & Co.KG//Korker Strasse 24//D-77694 Kehl-Bodersweier
Tel: +49(0)7853/8990 Fax: +49(0)7853/8787
E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de

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Summary of Contents for Nussbaum UNI-LIFT 4000 MB

  • Page 1 UNI-LIFT 4000 MB Automotive lift date: 02/1996 Manual date: 01.01.2010 Operating Instruction and Documentation Serial-number: ........Retailer address/ phone Made in Germany Otto Nußbaum GmbH & Co.KG//Korker Strasse 24//D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 Fax: +49(0)7853/8787 E-mail: info@nussbaum-lifts.de//http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation UNI-LIFT 4000 Table of contents Foreword ......................10 Record of installation.................... 12 Record of handing over ..................13 1. Introduction......................14 1.1 Installation and check of the automotive lift ............ 14 1.2 Information of Warning ................... 14 2.
  • Page 3 Operating Instruction and Documentation UNI-LIFT 4000 Document D.06: Short Description for QMW 1.0 QMW 1.0 describes the procedures of installation a new lift and of maintenance of lifts during the lift life cycle. The QMW 1.0 must be to applied for all lifts certificated by Daimler AG for the wheel alignment in Daimler workshops.
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  • Page 10: Foreword

    Operating Instruction and Documentation UNI-LIFT 4000 Foreword Nußbaum-Lifts are a result of long-standing experiences. The high quality and the superior concept guarantee them reliability, a long lift time and the economic business. To avoid unnecessary damages and dangers, read the operating instruction attentive and observe the contents.
  • Page 11 Operating Instruction and Documentation UNI-LIFT 4000 Spare parts must comply with technical requirements laid down by the manufacturer. This is only warranted with original parts. Consider time intervals given or fixed in instructions for use for repeated tests/inspections. Maintenance works, remedy of faults and disposal Fixed Adjusting-, maintenance- and inspection works and time intervals including Details for exchange of parts/part components as mentioned in the instructions for use are to be adhered.

  • Page 12: Record Of Installation

    Operating Instruction and Documentation UNI-LIFT 4000 Fill out, undersign and copy this sheet and send the original to the lift manufacturer. The copy remains in the Manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier Record of installation The automotive lift with the serial number:..........

  • Page 13: Record Of Handing Over

    Operating Instruction and Documentation UNI-LIFT 4000 Record of handing over The automotive lift with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out from an erector of the lift-manufacturer or from a franchised dealer (competent person).

  • Page 14: Introduction

    Operating Instruction and Documentation UNI-LIFT 4000 1. Introduction The document ”Operating Instruction and Documentation” contains important information about installation, operation and maintenance of the lift. To furnish proof of the installation of the automotive lift the form ”Record of Installation” must be signed and returned to the manufacturer.

  • Page 15: Master Document Of The Automotive Lift

    Operating Instruction and Documentation UNI-LIFT 4000 2. Master document of the automotive lift 2.1 Lift–manufacturer Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of up to 4000kg.

  • Page 16: Declaration Of Conformity

    Operating Instruction and Documentation UNI-LIFT 4000 2.5 Declaration of conformity - 16 -...

  • Page 17: Technical Information

    Operating Instruction and Documentation UNI-LIFT 4000 3. Technical information 3.1 Technical ratings Capacity (main lift) 4000 kg Load distribution max. 2:1 in or against drive-on direction Lifting time (main lift) approx. 40 sec. with load Lowering time (main lift) approx. 24 sec. with load Lifting height (main lift) approx.

  • Page 18: Datasheet

    Operating Instruction and Documentation UNI-LIFT 4000 3.3 Datasheet - 18 -...
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  • Page 20: Sketch Of The Base Plates

    Operating Instruction and Documentation UNI-LIFT 4000 3.4 Sketch of the base plates Observe the inner distance of the platforms. See the table of the data sheet EINBAU0680 - 20 -...

  • Page 21: Foundation Plan

    Operating Instruction and Documentation UNI-LIFT 4000 3.5 Foundation plan Observe the inner distance of the platforms. See the table of the data sheet EINBAU0680 Foundation: Quality of concrete min. C20/25 normal armouring Thickness of concrete: min.180mm Prepared by customer at the main operating unit: power supply: 3PH,N+PE,400V,50Hz fuse: 16 Ampere, time lag cable diameter: 5x 2,5m²...
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  • Page 23: Hydraulic Diagram Drawing

    Operating Instruction and Documentation UNI-LIFT 4000 3.4 Hydraulic diagram drawing - 23 -...
  • Page 24 Operating Instruction and Documentation UNI-LIFT 4000 Hydraulic parts list Oil tank Motor 400 Volt, 50 Hz 990303 Gear pump 3 cm³ / rotation 980243 Oil filter 980201 Oil level gauge 980098 Hydraulic block 232POW22039 elec. unlocking Holding valve 980478 Holding valve 980480 flow control valve 1.9 9802471...

  • Page 25: Electrical Diagram Drawing

    Operating Instruction and Documentation UNI-LIFT 4000 3.5 Electrical diagram drawing - 25 -...
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  • Page 37: Electrical Plug Connection

    Operating Instruction and Documentation UNI-LIFT 4000 3.7 Electrical plug connection - 37 -...

  • Page 38: Pneumatic Diagram Drawing

    Operating Instruction and Documentation UNI-LIFT 4000 3.6 Pneumatic diagram drawing air connection: 6mm air pressure: 6-10 bar Pneumatic parts list description order number 3/2-way valve (equalization pneumatic cylinder) 960047 3/2-way valve (ratchet main lift) 960047 3/2-way valve (ratchet wheel free lift) 960047 3/2-way valve (passive ratchet) 960047...

  • Page 39: Safety Regulations

    Operating Instruction and Documentation UNI-LIFT 4000 4. Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle mustn’t be more than 4000 kg for the automotive lift, 3500 kg for the automotive lift with wheel free lift.

  • Page 40: Operating Instructions

    Operating Instruction and Documentation UNI-LIFT 4000 5. Operating instructions The Safety Regulations must be observed during working with the automotive lift. Read the safety regulations in chapter 4 carefully before working with the lift! 5.1 Lifting the vehicle Red Lamp Platform not on green Lamp * the same height...

  • Page 41: Lowering The Vehicle

    Operating Instruction and Documentation UNI-LIFT 4000 • Drive vehicle over the lift, longitudinal axes on line of the lift. • Block the vehicle against rolling, put into gear. • Check the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift.
  • Page 42 Operating Instruction and Documentation UNI-LIFT 4000 photoelectric barrier is cut and the lift stops. It can neither be lifted nor lowered. To regain the lift’ s function perform as follows: Equalisation the lift as described in case the platform difference is permanent: Carry out an equalisation without the load (vehicle), otherwise the vehicle can fall down.

  • Page 43: Troubleshooting

    Operating Instruction and Documentation UNI-LIFT 4000 • Push override switch, located behind the lateral movable cover at the right side of the operating unit (see. pic. 2) • Push button ”Lowering” simultaneously. The lift will lower to lowest position with both platforms.

  • Page 44: Driving On An Obstacle

    Operating Instruction and Documentation UNI-LIFT 4000 The lift is standing on a obstacle See chapter 6.1 The lift is locked in the ratchet See chapter 5.3 Seat valve defective Examine the electrical power supply to the valves The Photo electric is interrupt /the reflector is dirty Check the Photo electric/Reflector Problem: No automatically levelling of the platforms possible causes:...
  • Page 45 Operating Instruction and Documentation UNI-LIFT 4000 The emergency lowering can only be performed when the ratchets are not engaged (they can be lifted manually). The emergency lowering must only be performed by persons instructed to usethe lift. Please refer to the regulation ”Lowering”. The wheel-free-lift must be in the lowest position, before carry out the emergency lowering with the main lift.
  • Page 46 Operating Instruction and Documentation UNI-LIFT 4000 pic 6: position of the emergency lowering screw pic 7: emergency lowering screw at the operating unit pic 8: remove the object (wedge) in case the last teeth go over the ratchet rod • Loosen security screw that secures the set screw for emergency lowering (marked with red colour) in the hydraulic main bloc (located in the command unit) with a hexagon socket screw key (see pic.7).

  • Page 47: Inspection And Maintenance

    Operating Instruction and Documentation UNI-LIFT 4000 • Fasten set screw and secure it by fastening the security screw. • Drive off vehicle from the lift. • After power is reinstalled, push button ”Lifting” and lift the lift until the access to the valves at the cylinders’...
  • Page 48 Operating Instruction and Documentation UNI-LIFT 4000 Grease all lubricate nipples with a multipurpose lipid. (example: Auto min. once in a year Top 2000 LTD. Agip). Clean and check the condition and function of the photo electric and min. once in a year reflector.

  • Page 49: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation UNI-LIFT 4000 pic 9: 7.2 How often must the lift be cleaned? A regular and appropriate maintenance practice will aid the preservation of the lift. No guarantees can be given when damage (egg rust or fading colour) is the direct result of poor maintenance and cleaning practice.

  • Page 50: Security Check

    Operating Instruction and Documentation UNI-LIFT 4000 8. Security check The security check is necessary to guarantee the safety of the lifting during use. It has to be performed in the following cases: 1. Before the initial operation, after the first installation Use the form “First security check before initiation”...

  • Page 51: Erection And Doweling Of The Lift

    A continuous contact between the floor and the base plate must be guaranteed to avoid hollow spaces. Dowel the lift: Nussbaum recommend safety dowels e.g. Liebig, Hilti, Fischer (German dowel manufacturer) or equivalent dowels of other manufacturer but observe their regulations.

  • Page 52: Initiation

    Operating Instruction and Documentation UNI-LIFT 4000 9.3 Initiation Before the initiation a security check must be performed. Therefore use form: First security check. If the lift is installed by a competent person, he will perform this security check. If the operator installs the lift by himself, he has to instruct a competent person to perform the security check.
  • Page 53 Operating Instruction and Documentation UNI-LIFT 4000 Pic. Connection of the hydraulic hoses in the operating unit Pic. Hydraulic hoses from the operating unit to the lift Hydraulic-hose 1: line to the Master cylinder (from hydraulic unit to master cylinder (below) Hydraulic-hose 2: return line from master cylinder (from master cylinder (above) to T-piece Hydraulic-hose 3: line to the slave cylinder...
  • Page 54 Operating Instruction and Documentation UNI-LIFT 4000 Pic. 10: choice of the dowel length without floor pavement or tile surface Table to pic. 9 Liebig-dowels Dowel type BM12-20/80/40 Drilling depth Min. anchorage depth Thickness of concrete min.160(*) Diameter of bore Thickness of the lift-pieces e 0-40 Number of dowels Starting torque...
  • Page 55 Operating Instruction and Documentation UNI-LIFT 4000 pic 11: choice of the dowel lengths with floor pavement or tile surface Table to pic. 10 Liebig-dowels Dowel type BM12-20/80/65 BM12-25/80/100 BM12-20/80/140 Drilling depth a 100 Min. anchorage depth b 80 Thickness of concrete min.160 min.160 min.160...
  • Page 56 Operating Instruction and Documentation UNI-LIFT 4000 Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer-Dübel UNI-LIFT 4000 Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B Bestellnr. 970265 Bestellnr: 972230 Bestellnr. 970267 type de cheville Bohrteife drilling depth Profondeur de l’alésage...
  • Page 57 Operating Instruction and Documentation UNI-LIFT 4000 Änderungen vorbehalten! subject to alterations! sous réserve des modifications! UNI-LIFT 4000 UNI-LIFT 4000 Hilti-anchor Bodenbelag (Estrich, Fliesen) ohne ohne ohne Bodenbelag Bodenbelag Bodenbelag Bodenbela Bodenbelag HSL-3-G HSL-3-G HSL-3-G HSL-3-G HSL-3-G Dübel M10/40 M12/50 M12/100 M16/50 M16/100 typ of dowel...
  • Page 58 Operating Instruction and Documentation UNI-LIFT 4000 Betonqualität min C20/25 normal bewehrt Quality of concrete Normal armouring Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Hilti-Injektionsdübel UNI-LIFT 4000 Hilti - Injection ancor Betonboden / concrete floor ohne Bodenbelag / without floor pavement (tiles) Dübel HIT-V-5.8 M10x130 HIT-V-5.8 M12x150...

  • Page 59: First Security Check Before Installation

    Operating Instruction and Documentation UNI-LIFT 4000 First security check before installation Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..

  • Page 60: Regular Security Check And Maintenance

    Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..
  • Page 61 Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..
  • Page 62 Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..
  • Page 63 Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..
  • Page 64 Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..
  • Page 65 Operating Instruction and Documentation UNI-LIFT 4000 Regular security check and maintenance Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…..

  • Page 66: Extraordinary Security Check

    Operating Instruction and Documentation UNI-LIFT 4000 Extraordinary security check Filling out and leave in this manual Serial-no.:_________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Short operating instruction........………......Type plate..............………......Sticker capacity ………......…...………......Function button ”lifting/lowering”....…....………......

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