Nussbaum 4.40 ND Operating Instruction And Documentation
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Nussbaum 4.40 ND Operating Instruction And Documentation

Automotive lift
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4.40 ND
Automotive-Lift date: 11/2009
Manual date: 20.11.2009
Valid since: SN: 307260
Operating Instruction and Documentation
Serial-number:............................................
Retailer address / phone
Otto Nußbaum GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier
Tel: +49(0)7853/8990 Fax: +49(0)7853/8787
E-mail: info@nussbaum-lifts.de// http://www.nussbaum-lifts.de

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  • Page 1 4.40 ND Automotive-Lift date: 11/2009 Manual date: 20.11.2009 Valid since: SN: 307260 Operating Instruction and Documentation Serial-number:..........Retailer address / phone Otto Nußbaum GmbH & Co.KG//Korker Straße 24//D-77694 Kehl-Bodersweier Tel: +49(0)7853/8990 Fax: +49(0)7853/8787 E-mail: info@nussbaum-lifts.de// http://www.nussbaum-lifts.de...

  • Page 2: Table Of Contents

    Operating Instruction and Documentation 4.40 ND Content Foreword ......................... 3 Record of installation ....................5 Record of handing over ................... 6 1.General Information....................7 1.1 Installation and service checks of the automotive lift ......... 7 1.2 Warning Symbols....................7 2.Master document of the automotive lift............... 8 2.1 Lift–manufacturer....................

  • Page 3: Foreword

    Operating Instruction and Documentation 4.40 ND Foreword Nußbaum lifting systems are the result of long years experience in the automotive lifting industry. The high quality and the superior concept ensure reliability, a long lift lifetime and above all and economic business solution.
  • Page 4 Operating Instruction and Documentation 4.40 ND The lift must only be operated : For its appropriate use In faultless condition concerning technical security. Organisational Requirements The instructions for use are to be kept at the place of operation being easily accessible at any time.

  • Page 5: Record Of Installation

    Operating Instruction and Documentation 4.40 ND After completely filling out this sheet including signatures, copy and return the original to the manufacturer. The copy must remain in the manual. Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier...

  • Page 6: Record Of Handing Over

    Operating Instruction and Documentation 4.40 ND Record of handing over The automotive lift with the serial number:..........was installed on:..........at the firm:..........at:..............the safety was checked and the lift was started. The persons below were introduced after the installation of the automotive lift. The introduction was carried out by either the erector from the lift-manufacturer or from a franchised dealer (competent person).

  • Page 7: General Information

    Operating Instruction and Documentation 4.40 ND 1.General Information The document “Operating Instructions and Documentation” contains important information about installation, operation and maintenance of the automotive lift. • Conformation of installation of the automotive lift is recorded on the ”Record of Installation”...

  • Page 8: Master Document Of The Automotive Lift

    Operating Instruction and Documentation 4.40 ND 2.Master document of the automotive lift 2.1 Lift–manufacturer Otto Nußbaum GmbH & Co. KG Korker Straße 24 D-77694 Kehl-Bodersweier 2.2 Application The automotive lift is a lifting mechanism for lifting motor vehicles with a laden weight of up to 4000 kg . The max. load distribution is 2:1 either in or against the drive- on direction.

  • Page 9: Declaration Of Conformity

    Operating Instruction and Documentation 4.40 ND 2.5 Declaration of conformity - 9 -...

  • Page 10: Technical Information

    Operating Instruction and Documentation 4.40 ND 3. Technical Information 3.1 Technical ratings Capacity: 4000 kg Load distribution: max. 2:1 in or against the drive on direction Lifting time: approx. 43 sec. with 4000 kg Load Lowering time: approx. 20 sec. with 4000 kg Load Lifting height: max.

  • Page 11: Data Sheet

    Operating Instruction and Documentation 4.40 ND 3.3 Data sheet - 11 -...

  • Page 12: Safety Regulations

    Operating Instruction and Documentation 4.40 ND 4. Safety regulations If you use the automotive lift, the German following regulations are to be considered: BGG945: Examine of automotive-lifts; BGR500 Using automotive-lifts; (VBG14). Especially the following regulations are very important: • The laden weight of the lifted vehicle must not exceed 4000 kg for the automotive lift.

  • Page 13: Lowering The Vehicle

    Operating Instruction and Documentation 4.40 ND (A) Press button „open the ratchet“ (B) Lever „lowering“ Type plate (C) Button „Lifting“ (D) Button „Lifting out of the ratchets “ (E) Main switch 5.2 Lowering the vehicle • Check all danger points of the lift and be sure that there are no objects or people in the working area (danger area) around the lift or on the lift.

  • Page 14: Troubleshooting

    Operating Instruction and Documentation 4.40 ND 6. Troubleshooting If the lift does not work properly, the reason might be quite simple. Please check the lift for the potential reasons mentioned on the following pages. If the cause of trouble still cannot be found, please call technical service.

  • Page 15: Lowering Onto An Obstacle

    Operating Instruction and Documentation 4.40 ND 6.1 Lowering onto an obstacle • In case the lift is lowering onto an obstacle, only the ropes becomes flabby (slack) which are in the near area of the obstacle. Under the rail at the hydraulic cylinder is a safety device, which switches the lifting platform off as soon as a rope becomes flabby or tears.

  • Page 16: Inspection And Maintenance

    Operating Instruction and Documentation 4.40 ND 7. Inspection and Maintenance Before conducting maintenance work, preparations must be made to ensure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or around the lift.
  • Page 17 Operating Instruction and Documentation 4.40 ND • Examine the function and the condition off the sliding plates, the turntables and the fixing pin. • Version with wheel alignment set: Check the condition and function of the turn table and sliding plates. Loosen the spring under the platform before removing the plates. Clean all the parts.

  • Page 18: How Often Must The Lift Be Cleaned

    Operating Instruction and Documentation 4.40 ND waste oil screw • Check the hydraulic tubes for leakage. • Durability of the hydraulic hoses: The use duration of the hose lines should not exceed six years, including a storage time of at most two years.

  • Page 19: Security Check

    Operating Instruction and Documentation 4.40 ND Obviously this is dependent on the type of work being done with the lift, the degree of cleanliness of the workshop and location of the lift. The degree and amount of dirt is dependent on the season, on the weather conditions and the ventilation of the workshop.

  • Page 20: Handing Over And Initiation

    Operating Instruction and Documentation 4.40 ND 9. Handing over and Initiation 9.1 Regulations • The installation of the lift is performed by trained technicians of the manufacturer or one of its distribution partners. If the operator can provide trained mechanics, he can install the lift by himself.
  • Page 21 Operating Instruction and Documentation 4.40 ND • Adjust the columns with a water bubble. • Bore holes to fix the dowels through the borings of the base plates. Clean holes with pressure air. Put in safety dowels with washers in borings. The manufacturer recommended safety dowels (e.g.

  • Page 22: Change Of Lift Location

    Operating Instruction and Documentation 4.40 ND Pic 6: Hang up the spring into the ratchet-strip • Lower the lift into the ratchet. (press the button „A“ and push the hand lever (B) downwards). • Adjust the columns again with a water bubble.

  • Page 23: Initiation

    Operating Instruction and Documentation 4.40 ND 9.4 Initiation Before the initiation a security check must be carried out. Therefore use the form: First security check. If the lift is installed by a competent person, he or she is to perform the security check. If the operator installs the lift by him or herself, he or she must instruct a competent person to perform the security check.
  • Page 24 Operating Instruction and Documentation 4.40 ND Pic 7: choice of the dowel length without floor pavement or tile surface Liebig-dowels Dowel type BM10-/70/40 Drilling depth (mm) a 85 Min. anchorage depth (mm) b 70 Thickness of concrete (mm) c min.140...
  • Page 25 Operating Instruction and Documentation 4.40 ND Pic 8: choice of the dowel length with floor pavement or tile surface Liebig-dowels Dowel type BM10-15/70/65 BM10-15/0/100 BM10-15/70/140 Drilling depth (mm) a 85 Min. anchorage depth (mm) b 70 Thickness of concrete (mm) min.140(*)
  • Page 26 Operating Instruction and Documentation 4.40 ND Markierung der Verankerungstiefe Änderungen vorbehalten! subject to alterations! sous réserve des modifications! fischer-Dübel 4.40 ND Dübel typ of dowel FH 15/50 B FH 18 x 100/100 B FH 24/100 B type de cheville Bohrteife drilling depth Profondeur de l’alésage...
  • Page 27 Operating Instruction and Documentation 4.40 ND Änderungen vorbehalten! subject to alterations! sous réserve des modifications! Hilti-Dübel 4.40 ND 4.40 ND Bodenbelag (Estrich, Fliesen) ohne ohne ohne Bodenbelag Bodenbelag Bodenbelag Bodenbelag Bodenbelag HSL-3-G HSL-3-G HSL-3-G HSL-3-G HSL-3-G Dübel M10/40 M12/50 M12/100...

  • Page 28: First Security Check Before Installation

    Operating Instruction and Documentation 4.40 ND First security check before installation Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Condition automotive-lift......… ..........Short operating instruction................... Sticker max. capacity........

  • Page 29: Regular Security Check And Maintenance

    Operating Instruction and Documentation 4.40 ND Regular security check and Maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 30 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 31 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 32 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 33 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 34 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........
  • Page 35 Operating Instruction and Documentation 4.40 ND Regular security check and maintenance Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........

  • Page 36: Extraordinary Security Check

    Operating Instruction and Documentation 4.40 ND Extraordinary security check Fill out and leave in this manual Serial-number:__________________________ defect veri- kind of check right missing fication remark ---------------------------------------------------------------------------------------------------------------------------------------- Type plate......................Short operating instruction................... Warning designation.................... Sticker max. capacity........

  • Page 37: Hydraulic Diagram Drawing

    Operating Instruction and Documentation 4.40 ND Hydraulic diagram drawing Hydraulic parts list 0.1 Oil tank 240SPL01121 0.2 Oil level gauge 980011 0.3 Hydraulic block 440HN02037 sub oil motor 1,5 kW 991033 gear pump 4,2 cm³ 980332 (1BK7D6,7) Oil filter 980012...

  • Page 38: Electrical Diagram Drawing (Standard Version)

    Operating Instruction and Documentation 4.40 ND Electrical diagram drawing (Standard Version) - 38 -...
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  • Page 43: Electrical Diagram Drawing (Version India)

    Operating Instruction and Documentation 4.40 ND Electrical diagram drawing (Version India) - 43 -...
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  • Page 48: Spare Parts List

    Operating Instruction and Documentation 4.40 ND Spare Parts List - 48 -...
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