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SMC Networks IZT45-20 Operation Manual

Separate controller ionizer / slim bar type
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DOC1076325
PRODUCT NAME
Separate Controller Ionizer / Slim Bar Type
MODEL / Series / Product Number
IZT45 series

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Summary of Contents for SMC Networks IZT45-20

  • Page 1 DOC1076325 PRODUCT NAME Separate Controller Ionizer / Slim Bar Type MODEL / Series / Product Number IZT45 series...

  • Page 2: Table Of Contents

    Contents Safety Instructions ..................................３ Limitations of Use ..................................５ 1. System construction ................................１０ 2. Procedures to Operation ..............................１１ 2-1. Flow chart to operation ..............................１１ 2-2. Initial setting of controller ............................１２ 2-2-1. Operation Overview ..............................１２ 2-2-2.

  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.

  • Page 4: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.

  • Page 5: Limitations Of Use

    Limitations of Use Selection Warning 1) This product is intended for use in general factory automation equipment. · If considering using the product for other applications (especially those indicated in (4) on page 3), please consult SMC beforehand. 2) Use within the specified voltage and temperature range. ·...
  • Page 6 d. Avoid the factor of cable runaway such as cable duct. e. Do not twist or damage to the cable. If the cable is damaged, it should be replaced. 3) Fix the high voltage cable connector using 2 screws included in accessory. ·...
  • Page 7 8) Do not directly touch the emitters. · Do not directly touch the emitter with your finger. If the needle sticks to your finger, or electrical shock makes an instantaneous rapid body motion to escape from the shock, causing injury. ·...
  • Page 8 4) Use specified brackets for fixing. · If use a bracket other than specified bracket, the functions of this product may not operate normally. 5) When the build-in sensor is on and cannot be adjusted ion balance to zero by pressing the button, turn the sensor off.

  • Page 9: Maintenance / Check

    Maintenance / Check Warning 1) Perform maintenance regularly and clean the emitters. · Check regularly that the product is not operating with undetected failures. · The maintenance must be carried out by an operator who has sufficient knowledge and experience. ·...

  • Page 10: System Construction

    1. System construction · IZT45 series consists of the bar (ion generator), High-voltage power supply module, and controller. It is necessary to combine each equipment. · Refer to IZT45 Table of combination below for combining equipment. · The controller and high voltage power supply module can be directly connected or installed separately. Table2.

  • Page 11: Procedures To Operation

    2. Procedures to Operation 2-1. Flow chart to operation Start Installation of ionizer. Refer to “3-1. Installation” Wiring of ionizer. Refer to “3-2. Electrical Connection” High voltage power supply module CH number setting. Refer to “4-3. High voltage power supply module CH number setting” Turn on power supply Initial setting.

  • Page 12: Initial Setting Of Controller

    2-2. Initial setting of controller 2-2-1. Operation Overview Factory Default to Initial Settings Power is supplied. ［Selecting input/output (NPN/PNP)] Selects NPN or PNP for input/output. For details, refer to “2-2-2 Selection of NPN/PNP as input and output”. Press S button for more than 3 seconds. ［Initial Settings for Maintenance Detection] Initial settings for maintenance detection are made for the selected bar.

  • Page 13: Selection Of Npn / Pnp As Input And Output

    2-2-2. Selection of NPN / PNP as input and output · The input/output specification (NPN/PNP) of external signals can be selected by controller operation. · When the controller is operated under the factory defaults or the reset button is pressed for more than 3 seconds during use, “i o“...

  • Page 14: Installation And Electrical Connection

    3. Installation and Electrical connection · The performance of the product varies depending on the surrounding installation and operating conditions. It is recommended to investigate in advance any processes and parts where static electricity disturbances occur. Verify that the required conditions have been met in order to effectively remove static electricity before installation.

  • Page 15: Connecting The Controller And High Voltage Power Supply Module

    3-1-3. Connecting the controller and high voltage power supply module · Remove the protection film on the controller before use. · The product is used by connecting the controller and high voltage power supply module. They can be connected either directly or separately. For separate connection, an optional separate cable is required. ·...

  • Page 16: Installing The Controller And High Voltage Power Supply Module

    3) Connecting multiple modules. · Up to 4 high voltage power supply modules can be connected to 1 controller. · When multiple modules are connected, make sure that the displayed content and the number of connected controller is consistent after power is supplied. (Connected CH turns on or flashes) Separate connection Direct connection IZTC45+IZTP41-L+IZTB44 (4pcs.)

  • Page 17: Adding A High Voltage Power Supply Module

    Fix with M4 screws Holding screw E : Remove the fixing bracket (Include) IZT40-B1 IZT40-B2 DIN rail mounting bracket High voltage power supply module for controller DIN rail mounting bracket for IZTP41-L 2) When the controller and high voltage power supply module are connected by separate cable ·...
  • Page 18 2) DIN rail installation for expansion Remove the fixing bracket from the DIN rail mounting bracket at the adjoining faces indicated at part E. E: Remove the fixing bracket Fix the controller and high voltage power supply module to the DIN rail mounting bracket using M4 screws.
  • Page 19 Mount them on to the DIN rail and connect the additional high voltage power supply module D-sub connector. High voltage power supply module to be added Mount the fixing brackets (included as an accessory) in part D. Fixing bracket After installing to the DIN rail, fix the bracket using set screws.

  • Page 20: Routing Of Cables

    3-1-6. Routing of cables · Do not apply excess stress to the mounting part of the connector. · When the cable is bent, maintain the minimum bend radius. Minimum bending radius Power supply cable : 40mm Separate cable: 40 mm High voltage cable: 30mm 1) Power supply cable ·...
  • Page 21 3) High voltage cable · Connect the high voltage cable to the IZT41-L High voltage power supply module. · When connecting and disconnecting the high voltage cable, hold the plugs together with the plug bodies, and insert or pull out straight. If mounted or removed in an inappropriate direction, the mounting part of the modular jack may be damaged and cause operation failure.
  • Page 22 Holding position M4 screw IZT40-E1 High voltage cable holder (straight) High voltage cable Installation example 1 M4 screw IZT40-E2 Holding position High voltage cable holder High voltage cable (elbow) Installation example 2 M4 screw IZT40-E2 Holding position High voltage cable holder High voltage cable (elbow) High voltage cable...

  • Page 23: Bar Branch Wiring

    3-1-7. Bar branch wiring · By using branch cables, two bars can be connected to one high voltage power supply module. · When using this product, please select the following combination. ・Branch cable: IZT44-A001 ・Bar (without High voltage cable): IZTB44-□-N 2pics. Assembly procedure (1) Insert the branch cable into each bar.

  • Page 24: Electrical Connection

    3-2. Electrical connection · Wire power cables according to the wiring diagram and table. · Do not apply excess stress to the mounting part of the controller connector. · When the power supply cable is bent, maintain the minimum bend radius. Minimum bend radius: 40 mm ·...
  • Page 25 NPN setting Shielded Brown DC(+) Brown-White DC(+) Internal resistance 5.7kΩ Yellow IN Black OUT1 DC24V White OUT2 Blue DC(-) Blue-White DC(-) Green F.G. PNP setting Shielded Brown DC(+) Brown-White DC(+) Internal resistance 5.7kΩ Yellow IN Black OUT1 DC24V White OUT2 Blue DC(-) Blue-White DC(-) Green F.G.

  • Page 26: Connecting Of The Ac Adapter

    3-2-3. Connecting of the AC adapter · Perform F.G. wiring with the ground terminal (F.G.) of the AC cord when AC adapter is used. If the AC cord is plugged in, plug it into a grounded outlets with less than 100Ω. Use an AC cord with ground terminal, if it is prepared by the user.

  • Page 27: Timing Chart

    3-4. Timing chart 1)Initial setting Initial setting Normal 2nd and subsequent bars (if not connected, the 1st bar Channel Power supply Input/output selection mode system shift normal operation) selection (NPN or PNP) Maintenance detection Channel Maintenance detection mode initial setting mode. selection initial setting mode.
  • Page 28 Initial setting (Resetting) Normal Initial setting (Resetting) Normal Channel selection Maintenance detection Input/output selection mode (NPN or PNP) mode initial setting mode. CH selection. Display Status Start initial setup. Reset button ▲ or ▼ button ▲ or ▼ button S button Reset button S button Press and hold...

  • Page 29: Normal Operation

    2)Normal operation Normal operation Power ON/OFF Ion generation stop input signal Ion generation stop operation button Ion generation Ion generation Display Status stop. stop release. S button ▲＋▼ button Input signal Power Press and hold Note4） Power supply DC+24V ― Ion generation stop Note5) ―...
  • Page 30 Normal operation Ion generation stop (button operation) is Ion generation stop. canceled by turning the power on again. Both button operation and input signal. Ion generation Ion generation Ion generation Ion generation Ion generation Turning the power on Display Status stop.

  • Page 31: Setting Mode

    3)Setting mode Setting mode Channel selection Offset voltage adjustment Channel selection Frequency set mode mode mode mode CH selection. Offset voltage CH selection. Display Status adjustment ▲ or ▼ button ▲ or ▼ buton S button S button S button ▲...
  • Page 32 Setting mode Channel Maintenance detection level Channel Balance control selection mode Output check mode selection selection mode selection Output check selection. Balance control Detection level selection ▲ or ▼ button Display Status selection ▲＋S button Setting change. Setting change. ▲ or ▼ button Press and hold S button ▲...
  • Page 33 Setting mode Key-lock setting mode Key-unlock Display Status Key-lock setting S button ▲ or ▼ button S button ▲ or ▼ button S button Power supply S button Press and hold Press and hold Setting change Setting change Power supply DC+24V ―...
  • Page 34 4)In case of error or warning Abnormality of the CPU Abnormality of the power Abnormality of the CPU (High Abnormality of the High voltage (Controller) supply voltage power supply module) Error code：E3 Error code：E0 Error code：E1 Error code：E2 Display Status Power supply Power supply Power supply...
  • Page 35 Abnormality of the cooling fan Communication error Inconsistent module Duplication of CH motor Error code：E4 Error code：E6 Error code：E7 Error code：E5 Display Status Power supply Power supply Power supply Error Error Error Note17) Note17) Error Power supply DC+24V ― Ion generation stop ―...
  • Page 36 Output signal over current High voltage power supply Error code：E 8 module not connected (Error signal) Maintenance warning Error code：- - Error code： E 9 Display Status (Maintenance signal) Power supply Power supply Error Error Warning Note17) Power supply DC+24V ―...

  • Page 37: Setting

    4. Setting 4-1. Name of Parts 4-1-1. Controller Table4. Name of controller IZTC45 parts Name Indication Type Description LED of CH connected to the controller is ON (green), LED of the selected CH display CH□ (Green) CH flashes (green). LED is ON(green) during operation. LED flashes (green) during setting Frequency display (Green) and each abnormality.
  • Page 38 4-1-2. High voltage power supply module Table5. Name of High voltage power supply module IZTP41-L parts Name Indication Type Description Rotary High voltage power supply module CH number CH number set switch switch setting. High voltage cable connector Connector Connect with the high voltage connector. －...

  • Page 39: High Voltage Power Supply Module

    4-2. Operation modes · The product has 2 operation modes. AC mode or DC mode (Either positive ions or negative ions are continuously discharged during operation). 1) AC mode · Ions of different polarity are generated alternately according to the frequency set by the frequency set mode. ·...

  • Page 40: Controller Setting

    4-4. Controller setting Default condition 4-4-1. Operation overview Frequency setting : 30Hz Key lock : OFF Power is supplied. Built-in sensor : OFF Maintenance detection level : MIDDLE [Channel selection mode] Select the CH number for setting and display. When multiple high voltage power supply modules are connected, switch the CH for setting and display.
  • Page 41 4-4-2. Channel selection mode · When power is supplied to the controller, the CH LED (green) of the connected bar (high voltage power supply module) turns on or flashes. A flashing CH LED indicates the selected CH of high voltage power supply module.
  • Page 42 4-4-3. Frequency set mode · Set the ion generation frequency of the bar (high voltage power supply module) selected by “Channel selection mode”. [Ion generating frequency setting] Flash (green) · Select the CH in the selection mode and press the S button once.
  • Page 43 4-4-4. Offset voltage adjustment mode · Offset voltage is adjusted before shipment. However, readjustment of the offset voltage is possible where it is required depending on the installation environment. (The same applies when the ionizer is moved and installed in a different location.) ·...
  • Page 44 4-4-5. Balance control selection mode · IZT45 have a built in sensor to balance the ions generated. · Balance control selection mode turns the balance control by the built-in sensor on and off. [Selection of balance control] · Select the CH to be set in CH selection mode and press the S Flash (green) button and ▲...
  • Page 45 4-4-6. Maintenance detection level selection mode · If this product is used for an extended period of time, contamination such as dust will stick to the emitters, reducing the static neutralization performance. · The timing of when maintenance is required varies depending on the environment in which it is installed. ·...
  • Page 46 4-4-7. Key-lock setting mode · IZTC45 have a key lock function which disables any button operation. [Key-lock setting] · Press the S button for 3 s or longer in CH selection mode, “Lc” Flash (green) or “VL” will flash in the frequency display and the ON/OFF setting of the key lock function is now possible.

  • Page 47: Ion Generation Stop Mode

    4-4-8. Ion generation stop mode · In addition to the external input signal, the product will stop ion generation temporarily by pressing a button. · Ion generation stop by button operation stops the high-voltage power supply module of the selected CH. On the other one, if an external input signal is used to stop ion generation, all connected bars will stop.

  • Page 48: Alarm Function

    4-5. Alarm function · When a problem occurs, an output signal or LED notification is generated. · Depending on the content of abnormality, this product either continues or stops operation. Table6. Alarm list Operation How to return to work Alarm name Output signal after Description...
  • Page 49 Details of the alarms: 1) Abnormality of the CPU (Controller) · If the controller CPU operation is abnormal due to electrical noise, or when the CH is switched during operation, the abnormal signal is OFF, and all CH LEDs (green) are ON and all ION/HV LEDs are flashing (red) and the error code “E0”...
  • Page 50 6) Abnormality of the cooling fan motor · When fan motor operation error occurs during the operation, the abnormal signal is OFF, and the ION/HV LED for the CH with abnormality is flashing (red) and the error code “E5” is flashing in the frequency display. ·...

  • Page 51: Performance

    5. Performance · Performance data shown in this chapter is based on an electrified plate (dimensions: 150 x 150 mm, electrostatic capacity: 20pF) defined by ANSI standard (ANSI/ESD STM3.1-2015). Use this data as a guideline for selection, as the performance data may vary depending on the material and size of the workpiece. (1) Installation distance and Discharge time Ion generation frequency：30Hz Installation distance mm...

  • Page 52: How To Order

    6. How to Order · The product number consists of the controller, high voltage power supply module and bar (1 of each). · When multiple high voltage power supply modules and bars are added to one IZT45 controller, choose the equipment according to the product number for a single unit.

  • Page 53: Product Number For Single Unit (For Individual Parts)

    6-2. Product number for single unit (for individual Parts) IZTB ① ② ③ ① Bar length ③ Bar bracket ② High voltage cable length Symbol For bar Bar length Symbol Length(m) Symbol (mm) None Included *The number of included brackets differs depending None on the bar length.(Refer to the table below.) * The number of included high voltage cable...

  • Page 54: Accessories (For Individual Parts)

    6-3. Accessories (for individual Parts) Power supply cable CP 3 For IZT44 For IZT45 ｜ ① Power supply cable length CP 3 Symbol Length(m) Socket Socket ① A-coded A-coded (Normal key) (Normal key) Bracket for bar ① Bar bracket Symbol Type End bracket ①...

  • Page 55: Accessories Sold Separately

    6-4. Accessories Sold separately AC adapter CG 1 ｜ AC adapter CG 1 AC cord For IZT45 For IZT44 ① ① AC cord Symbol Type With AC cord Socket Socket Without AC cord A-coded A-coded (Normal key) (Normal key) Branch cable Separate cable A002 ①...

  • Page 56: Outline Dimensions

    7. Outline Dimensions Ionizer IZT45 Bar length L1 High-voltage cable length L2 Model L1(mm) Model L2(mm) IZT45- □ -1 IZT45-20 1000 IZT45- □ -2 IZT45-26 2000 IZT45- □ -3 IZT45-32 3000 IZT45-38 IZT45-44 IZT45-50 IZT45-56 IZT45-62 IZT45-68 IZT45-74 IZT45-92 IZT45-128...
  • Page 57 End bracket Intermediate bracket End bracket Intermediate bracket Branch cable / IZT44-A001 High voltage cable holder (Straight) / IZT40-E1 High voltage cable holder (Elbow) / IZT40-E2 Recommended: Cross-holed pan head screws M4x5 Recommended: Cross-holed pan head screws M4x8 ５７...
  • Page 58 · When a DIN rail mounting bracket is used (IZT40-B1) When a power supply cable is inserted. · When a DIN rail mounting bracket is used (IZT40-B2) ５８...
  • Page 59 AC adapter (with AC cord) / IZT45-CG1 1800 98.5 1500 AC アダプタ AC コード AC adapter (without AC cord) / IZT44-CG2 Inlet IEC60320-C6 Input voltage AC100V to 240V, 50/ 60Hz Output current 1.9A Ambient temperature 0 to 40℃ Ambient humidity 35 to 65%Rh (No condensation) Weight IZT45-CG1: 365g...

  • Page 60: Specification

    8. Specification Ionizer model IZT44 IZT45 Ion generation method Corona discharge type Method of applying voltage Pulse AC、DC Note42) Applied voltage ±7,000V Current consumption 0.5A or less 0.6A or less (+0.5A or less per ionizer when connected) Power supply voltage DC24V±10% (AC100-240V：AC adapter.

  • Page 61: Interchangeability

    9. Interchangeability · IZT44/45 can be used in combination with the following products of IZT40/41/43 series. (Individual order) Controller Ion generation unit High voltage power supply module Controller High voltage power supply module IZTC40 IZTC41 IZTC41-L IZTC44 IZTC45 IZTP40 IZTP41 IZTP43 IZTP41-L IZTP43-L IZTB40 〇...

  • Page 62: Troubleshooting

    10. Troubleshooting ６２...
  • Page 63 ６３...

  • Page 64: Maintenance

    11. Maintenance Warning Warning · A high voltage generating circuit is mounted onto this product. · Verify that the power supply is OFF when performing maintenance. · Never disassemble or modify the product, as this can cause loss of product functionality and a risk of electric shock and earth leakage.
  • Page 65 Bar Replacement · If ionization is still not possible after cleaning the emitter, the emitter may be worn or damaged. If this is the case, replace the bar according to the following procedure. (1) Raise the lever on the end bracket. (2) Slide the bar out.
  • Page 66 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved ６６...

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