Related Manuals for Timberwolf PTO 300H
Summary of Contents for Timberwolf PTO 300H
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Page 1: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Connecting to Tractor Before Starting Tractor Before Using the Chipper Moving the Chipper... -
Page 2: Introduction
- damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf 300H. All information in this manual is based on the latest product information available at the time. -
Page 3: Purpose Of Machine
TIMBERWOLF PTO 300H PURPOSE OF MACHINE The Timberwolf 300H brushwood chipper is designed to chip solid wood material up to 300mm in diameter, depending on tractor horsepower. It is capable of chipping over five tonnes of brushwood per hour. SPECIFICATIONS... -
Page 4: Parts Location Diagrams 3
PARTS LOCATOR fig 1. DISCHARGE CLAMP BOLT DISCHARGE DISCHARGE OPENING BUCKET TUBE ROTOR HOUSING TOP GUARD CONTROL BOX MOTOR SIDE SAFETY BAR OPEN SIDE GUARD GUARD FUNNEL LOWER SAFETY BAR FRAME ROTOR ROLLER BOX COVERS BELT GUARD... - Page 5 PARTS LOCATOR fig 2.
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Page 6: Safe Working
SAFE WORKING WARNING The Timberwolf PTO will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy / dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N T ’ S ALWAYS stop the chipper engine before making DO NOT use chipper unless available light is any adjustments, refuelling, or cleaning. sufficient to see clearly. ALWAYS check machine has stopped rotating DO NOT... -
Page 8: Noise Test
SAFE WORKING NOISE TEST MACHINE: TIMBERWOLF PTO 300H ATTACHED TO A JCB FASTRAK NOTES: TESTED CHIPPING 4 INCH ROUND POLES ALL READINGS REPRESENT TRACTOR WITH CHIPPER CHIPPING Noise levels between 90 and 113.3dBA will be experienced at the working position. Wear ear defenders at all times to prevent possible damage to hearing. -
Page 9: Operating Instructions
- to prevent people reaching rollers. CHECK controls as described on page10. For parts location see TIMBERWOLF 300H diagrams on pages 3 & 4 BEFORE USING THE CHIPPER ENSURE feed funnel, feed roller guard, prop shaft guards and access covers are fitted and secure, and that discharge unit is fitted and pointing in a safe direction. -
Page 10: Delivery
OPERATING INSTRUCTIONS DELIVERY All Timberwolf PTO 300H machines have a full pre delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In particular, read pages 5-8 which contains important health and safety information and advice. -
Page 11: Manual Controls
OPERATING INSTRUCTIONS MANUAL CONTROLS Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor. RED SAFETY BAR = This is the large red bar that surrounds the top and sides of the feed funnel. -
Page 12: Hydraulic Oil Thermometer/Hydraulic Oil Lever Indicator
OPERATING INSTRUCTIONS HYDRAULIC OIL THERMOMETER / OIL LEVEL INDICATOR This is situated on the side of the hydraulic oil tank. When the chipper is running the oil temperature should not exceed 65 C. If it does, stop the machine immediately. Failure to do so may result in damage. Overheating can result from the chipper being worked extremely hard in hot conditions, as the oil is not getting a chance to cool down. -
Page 13: Stopping The Chipper
OPERATING INSTRUCTIONS STOPPING THE CHIPPER PUSH the RED STOP button (see Control Panel fig. 5, page 10). KEEPING PTO engaged set tractor speed to idle. WHEN idle speed steady stop tractor engine. WHEN engine stationary disengage PTO clutch. DO NOT disengage the PTO clutch while engine is running as the chipper cutting disc may continue to free wheel for a long time. -
Page 14: Service Instructions
SERVICE INSTRUCTIONS WARNING ALWAYS IMMOBILISE THE MACHINE BY STOPPING THE TRACTOR AND REMOVING THE IGNITION KEY BEFORE UNDERTAKING ANY MAINTENANCE WORK. WHEN THE TRACTOR IS STOPPED IT WILL BE NECESSARY TO DISENGAGE THE PTO SO THAT THE ROTOR CAN BE TURNED. TABLE 1. -
Page 15: Safe Maintenance
SERVICE INSTRUCTIONS SAFE MAINTENANCE ALWAYS IMMOBILISE THE TRACTOR BEFORE UNDERTAKING ANY MAINTENANCE WORK ON THE CHIPPER. ALWAYS stop the tractor engine before HANDLE blades with extreme caution to installing or removing the prop shaft. avoid injury. Gloves should always be worn when handling the cutter blades. -
Page 16: Change Blades
SERVICE INSTRUCTIONS CHANGE BLADES WARNING Wear riggers gloves for the blade changing operation. fig 9. fig 10. fig 14. Rotor housing in open position Rotate discharge chute fully anticlockwise After removing the blade from the rotor it is and clamp. necessary to extract the bolts from it. -
Page 17: Pto Drive Shaft Maintenance
Further information on the safe use of PTO shafts can be found in HSE leaflet AS 24 CHECK FITTINGS The Timberwolf PTO 300H is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. -
Page 18: Check Hoses
SERVICE INSTRUCTIONS CHECK HOSES All the hydraulic hoses should be regularly inspected for chafing and leaks. The hydraulic system is pressurized to over 200 Bar and thus the equipment containing it must be kept in good condition. Identify the hoses that run to the top motor. These have the highest chance of damage as they are constantly moving. -
Page 19: Warranty Statement
-Performance of the required maintenance listed in your Entec instruction manual. -In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician. -
Page 20: Ec Declaration Of Conformity Certificate
TIMBERWOLF PTO 300H... - Page 21 STICKERS ! SAFETY NOTE ! TIMBERWOLF LIFTING EYE IS DESIGNED TO LIFT THE 1136 MACHINE’S WEIGHT ONLY. 2949 DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE. USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE. LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE.
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Page 22: Stickers 22
STICKERS... -
Page 23: Wiring Diagram
WIRING DIAGRAM... -
Page 24: Hydraulic Layout
HYDRAULIC LAYOUT FILTER 4123 TANK FILTER 4117 4119 PUMP 4118 4122 4120 MOTOR MOTOR 4121... -
Page 25: Parts Lists
T T I I M M B B E E R R W W O O L L F F T T I I M M B B E E R R W W O O L L F F P P T T O O 3 3 0 0 0 0 H H P P T T O O 3 3 0 0 0 0 H H PARTS LISTS... -
Page 26: Frame
FRAME each side x2 each side Date Last Modified: 16th Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1248 Top Guard 1589 M5/35 Pan Pozi 1290 Motor Side Guard 0857 M5 A Washer 1289 Open Side Guard 0236 M5 Nyloc T Nut... -
Page 27: Rotor Housing
ROTOR HOUSING PARTS Date Last Modified: 19th Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2108F Fixed Rotor Housing 0839 M10 A Washer 2340F Moving Rotor Housing 0714 M8 Penny Washer 0346 M8/20 Bolt 1217F Catch Slide 0711... - Page 28 ROTOR PARTS Date Last Modified: 27th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2583 Rotor Shaft 0348 M8/20 CSK Bolt 0351 M8/30 Capheads 2921 Bolt Plate 2114 Bearing Cap 3051M 4 Blade Rotor 2419 Rotor Bearing 6311 2RSC3 1412...
- Page 29 DISCHARGE PARTS Item Part No Part Name Q’ty 1521 M12/190 Bolt 0704 M12 C Washer 1813F Discharge Bucket 0644 M12 P Nyloc Nut 1811F Discharge Tube 1580 M10/60 Bolt 2352 Pivot Bush Washer 2236 Pivot Bush 0052 M10 T Nyloc Nut 2350 Control Link Arm 1687F...
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Page 30: Rollerbox
ROLLER BOX PARTS Date Last Modified: 2nd Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1518 M12/130 Bolt 1515 M16/80 Caphead 2137 Top Brace Plate 2408 M16/100 Caphead 2138 Top Plate Pillar 2214 Shaft Clamp Pair 0878 M10/20 Set Screw 1643... -
Page 31: Funnel
FUNNEL Date Last Modified: 2nd Dec 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty Control Box 4116M Spacer Tube See pages 31/32 4069 Funnel 1599 Bearing Washer 2989 Safety Bar 4115 Underslung Safety Bar 0431 M12/40 Bolt 1511 M16 P Nyloc Nut... - Page 32 CONTROL BOX (UPPER SECTION) Date Last Modified: 29th July 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2794F Control Box Cover 2804 Bush M10 Top Hat 2803 M10/240 Bolt 2807 AV Mount 20 x 16 0701 M10 A Washer 0857...
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Page 33: Control Box (Lower Section)
CONTROL BOX (LOWER SECTION) Date Last Modified: 15th Sept 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty M5/35 Pan Pozi 0712 M8 C Washer 0857 M5 A Washer 1603 Spring 1692 Limit Switch 0354 M8/60 Bolt 0236 M5 P Nyloc Nut 3055... - Page 34 DRIVE TRAIN Date Last Modified: 18th Oct 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2213 PTO Adapter 2443 Prop Shaft Adapter 1525 M10/40 Fine Caphead 0299 M10/40 Caphead 1721 M8/10 Bolt 0390 Belt SPA 1000 0711 M8 A Washer 4125...
- Page 35 HYDRAULICS 11 12 14 15 Date Last Modified: 1st Dec 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1577 Motor 0152 3/4” Dowty Seal 0398 1/2” Dowty Seal 1766 3/4”- 3/4” m/m Adaptor 0027 1/2” - 1/2” m/m Adaptor 4117 3/4”...
- Page 36 LUBRICATION SYSTEM Date Last Modified: 2nd Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 2708 Y Piece 4158 Top Bearing Final Feed 1000mm 4152 Motor Side Slide Feed 1800mm 4151 Bearing Side Slide Feed 1150mm 4150 Slide Final Feed 270mm 4153...
- Page 37 ELECTRICAL PANEL Date Last Modified: 15th Nov 04 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 4033 AV Mount 2725 M6 Stand Off Relay ( as supplied with loom 4140) 1930 Electrical Cover 1921F Electrical Plate M6 Wing Nut 0709 M6 C Washer...
- Page 38 ELECTRICAL LAYOUT Item Part No Part Name Q’ty 3019 Main Loom 1748 Wabco Sensor 0483 Trailer Plug Date Last Modified: 11th Oct 04 4113 Remote Sensor Loom...
- Page 39 STICKERS ! SAFETY NOTE ! TIMBERWOLF LIFTING EYE IS DESIGNED TO LIFT THE 1136 MACHINE’S WEIGHT ONLY. 2949 DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE. USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE. LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE.