Related Manuals for Timberwolf TW PTO/100G
Summary of Contents for Timberwolf TW PTO/100G
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Page 1: Table Of Contents
CONTENTS Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation Delivery Operator’s Personal Protective Equipment Required Hitching Up... -
Page 2: Introduction
- damage to property - a member of the general public becoming injured This manual covers the operation and maintenance of the Timberwolf PTO 100G. All information in this manual is based on the latest product information available at the time. -
Page 3: Purpose Of Machine
100mm in diameter. The Timberwolf PTO/100G brushwood chipper is required to be securely coupled to the pin hitch of an 18 - 40hp compact tractor unit with 540rpm PTO when in use. Power from the attached compact tractor unit is to be supplied to the chipper via PTO drive shaft. -
Page 4: Parts Location Diagrams 3
PARTS LOCATOR DISCHARGE BUCKET DISCHARGE HANDLE ROTOR HOUSING FEED FUNNEL BELT GUARD DISCHARGE TUBE DISCHARGE CLAMPS PTO SHAFT STAND TOW HEAD PTO SHAFT FRONT GUARD SUPPPORT... - Page 5 PARTS LOCATOR FAN SECTION (X2) ROTOR CUTTER BLADE (x2) FRONT BEARING ROTOR DRIVE PULLEY BELTS GEARBOX REAR BEARING BREATHER PIPE...
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Page 6: Safe Working
SAFE WORKING WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades on the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 7: General Safety Matters - Do's And Dont's
SAFE WORKING GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the tractor engine, remove ignition DO NOT use chipper unless available light is key and disconnect the PTO shaft before making sufficient to see clearly. -
Page 8: Noise Test
SAFE WORKING NOISE TEST MACHINE: PTO/100G NOTES: TESTED CHIPPING GREEN CONIFER 25 MM-40 MM Noise levels between 80 and 103dBA will be experienced at the working position. Wear ear defenders at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear defenders. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS DELIVERY All Timberwolf PTO/100G machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5 -7 which contain important health and safety information and advice. -
Page 10: Connecting Pto Shaft
OPERATING INSTRUCTIONS CONNECTING PTO SHAFT ALWAYS ENSURE THE TRACTOR IS TURNED OFF BEFORE FITTING OR REMOVING PROP SHAFT. When fitting a PTO shaft it should always be remembered that 100 mm of overlap is required between the two sections of the shaft. This is the minimum needed to ensure the shaft does not fail. To connect the PTO shaft follow the instructions supplied with the shaft. -
Page 11: Blade Wear
OPERATING INSTRUCTIONS BLADE WEAR The most important part of using a wood chipper is keeping the cutter blades sharp. The PTO/100G is fitted with two 177 mm (7") blades. They are 42 mm wide when new. A new blade should chip between 5 and 10 tonnes of material before sharpening. This figure will be drastically reduced by feeding the machine with stony, sandy or muddy material. -
Page 12: Service Instructions
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERVICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOODCHIPPERS. YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS. -
Page 13: Service Schedule
SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life. -
Page 14: Safe Maintenance
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove the belt guard. -
Page 15: Change Blades
SERVICE INSTRUCTIONS CHANGE BLADES WARNING Wear riggers gloves for the blade changing operation. Remove the feed funnel. 6. Before fitting a new blade ensure the seating surface on the rotor is spotlessly Insert M10 screw into rotor to stop it turning. clean. -
Page 16: Warranty Statement
– in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer. -
Page 17: Ec Declaration Of Incorporation Certificate
CERTIFICATE OF CONFORMITY... -
Page 18: Identification Plate
IDENTIFICATION PLATE... -
Page 19: Decals See Pages 18
DANGER DANGER VELOCITY DISCHARGE DANGER DANGER DANGER KEEP CLEAR! TIMBERWOLF 1136 1363 OPERATING INSTRUCTIONS ! SAFETY NOTE ! LIFTING EYE IS DESIGNED TO LIFT THE READ THE INSTRUCTION MANUAL. MACHINE’S WEIGHT ONLY. DO NOT USE HOIST HOOK DIRECTLY ON LIFTING EYE. -
Page 20: Decals 17
DECALS 671 - these individual decals are supplied as a set, they may not all apply to your machine. -
Page 21: Parts Lists
TIMBERWOLF PTO/100G PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS / ROTOR HOUSING DECALS See pages 18 & 19... -
Page 22: Chassis / Rotor Housing
CHASSIS / ROTOR HOUSING 15 14 Date Last Modified: 24th Jan 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 1096FO Front Plate 0524P Access Cover 18454FO Rotor Housing 0371 M10/70 Bolt 0644 M12 P Nyloc Nut 0701 M10 A Washer 0704... -
Page 23: Discharge
DISCHARGE Item Part No Part Name Q’ty 0904FO Discharge Tube 0523FO Discharge Bucket 0644 M12 P Nyloc Nut 0702 M12 A Washer 0320 M12/25 Cup Square 0430 M12/35 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle 4109M M16 Clamp Nut 4131 Roll Pin 0434... -
Page 24: Drive Train
DRIVE TRAIN Date Last Modified: 10th Sept 09 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 18947M Rear Shaft 0644 M12 P Nyloc Nut 18961M Key 10x10x80 1531FS Gear Box Bracket 1533 Belt 900 SPA 0701 M10 A Washer 1471 Pulley 140x3 SPA... -
Page 25: Funnel / Belt Guard
FUNNEL / BELT GUARD Date Last Modified: 3rd Aug 05 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0693 Feed Tray 1415 M6/16 Pan Posi 0691O Funnel 0709 M6 A Washer 1013FO Belt Guard 0391 M6 T Nyloc Nut 1077FO Funnel Extension 0712... -
Page 26: Rotor
ROTOR Date Last Modified: 30th Oct 08 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0959 Plastic Cap 1571 Fan Section 0884MS Front Bearing Housing 0386 M10/30 Caphead 0318 M12/20 Hex Set 0071H Blade 0415 Heavy Washer 0065 Blade Bolts 0491... -
Page 27: V-Belt Tensioning Table
V-BELT TENSIONING TABLE...