Timberwolf TW 230VTR Instruction Manual
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Timberwolf TW 230VTR Instruction Manual

Wood chipper
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TW 230VTR WOOD CHIPPER
UK INSTRUCTION MANUAL
timberwolf-uk.com

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  • Page 1 TW 230VTR WOOD CHIPPER UK INSTRUCTION MANUAL timberwolf-uk.com...
  • Page 2 © Copyright Timberwolf Ltd 2017 The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted or used in any way in any medium without the written permission of Timberwolf Ltd.

  • Page 3: Table Of Contents

    CONTENTS 1 / 65 TW 230VTR Section Page No. INTRODUCTION PARTS LOCATOR DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters Noise Test STORAGE Storing the Chipper OPERATING INSTRUCTIONS Recommissioning after Storage Vibration Data Delivery Manual Controls...

  • Page 4: Introduction

    ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES PURPOSE The Timberwolf TW 230VTR is designed to chip solid wood material up to 160mm in diameter and capable of chipping over 5 tonnes of brushwood per hour. SPECIFICATION DIMENSIONS Engine type: Kubota 4-cylinder diesel Serial No.

  • Page 5: Parts Locator Diagrams

    BLADE ACCESS ROTOR HOUSING DRIVING PLATFORM THE TW 230VTR HAS THE FOLLOWING FIXED GUARDS FOR PROTECTION OF THE OPERATOR, CHIPPER AND ENVIRONMENT: • Roller Box Guard: Protects rotor housing from damage or foreign matter. Protects the user from injuries from moving rollers and ejected material during operation.
  • Page 6 PARTS LOCATOR 4 / 65 TW 230VTR ROLLERS TOP ROLLER SLIDE CONTROL PANEL SECTION (x4) ROTOR ROTOR PULLEY DRIVE PULLEY JACK STARTER HYDRAULIC CUTTER FILTER MOTOR OIL FILTER BLADE (x2) DIRECTIONAL CONTROL HYDRAULIC PUMP GREASING PANEL VALVE TOOL BOX CONTENTS: LIFTING EYE •...

  • Page 7: Safe Working

    SAFE WORKING 5 / 65 TW 230VTR OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT (PPE) • Chainsaw safety helmet (EN 397) fitted with mesh visor (EN 1731) and ear defenders (EN 352). • Work gloves with elasticated wrist. • Steel toe cap safety boots (EN 345-1).

  • Page 8: Noise Test

    STRING ROOTS BEDDING PLANTS NOISE TEST Machine: TW 230VTR Notes: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Prolonged exposure to loud noise may cause permanent hearing loss. All persons within a...

  • Page 9: Storage

    ü ü ü Follow the recommissioning process before operation. NOTE: Regardless of storage time, all Timberwolf machines must be in a stable, level position with the discharge tube pointing away from the driver’s platform. C190-0113 01.07.2019 Rev: 4.0...

  • Page 10: Operating Instructions

    This data is provided to enable assessment of vibration exposure, when the machine is operated in the modes described. Please refer to local Health & Safety Regulations to determine the daily exposure action and limit values. TW 230VTR, Tracked Hydraulic Fed Chipper, 35hp 1498cc Diesel Engine Declared vibration emission value in accordance with BS EN 12096:1997...

  • Page 11: Delivery

    TW 230VTR DELIVERY All Timberwolf TW 230VTR machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-6 which contain important health and safety information and advice.

  • Page 12: Engine Controls

    OPERATING INSTRUCTIONS 10 / 65 TW 230VTR ENGINE CONTROLS The engine controls are in two locations. The engine ignition is on the control panel in the centre of the machine, and the throttle lever is on the bonnet next to the engine stop switch (see parts locator on page 3).

  • Page 13: Before Using The Chipper

    OPERATING INSTRUCTIONS 11 / 65 TW 230VTR BEFORE USING THE CHIPPER WITH THE ENGINE RUNNING AT FULL SPEED PRESS THE GREEN FEED CONTROL PRESS THE BLUE FEED CONTROL PRESS THE RED SAFETY THE IN-FEED SHOULD TURN BACKWARDS ONLY THE IN-FEED SHOULD TURN...

  • Page 14: Starting To Chip

    OPERATING INSTRUCTIONS 12 / 65 TW 230VTR STARTING TO CHIP • Check that the chipper is level and running smoothly. • Release the catches on the feed tray and lower. • Perform the “before using the chipper” tests (see page 11).

  • Page 15: Blade Wear

    40 degrees. When performing daily blade checks ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull” change the blade(s). The TW 230VTR is fitted with 2 blades 135mm (5") long.

  • Page 16: Troubleshooting

    This table is a troubleshooting guide to common problems. If your problem is not listed below, or is unresolved after following the guide, please contact your Timberwolf service agent, whose Timberwolf trained engineers can perform further fault finding. Before you call, please have this operating manual and the machine serial number ready.

  • Page 17: Service Instructions

    SERVICE INSTRUCTIONS 15 / 65 TW 230VTR SERVICE SCHEDULE Daily SERVICE SCHEDULE Check Hours Hours Hours Year ü Check water. ü Check radiator is clear. ü Check engine oil - top up if necessary (10W-30). ü Check for engine oil / hydraulic oil leaks.

  • Page 18: Safe Maintenance

    CHECK FITTINGS The Timberwolf TW 230VTR is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners.

  • Page 19: Hazardous Materials And End Of Machine Life

    Diesel • Copper Ease MATERIAL SAFETY DATA SHEETS FOR HAZARDOUS MATERIALS SUPPLIED WITHIN TIMBERWOLF MACHINES ARE AVAILABLE ON REQUEST. REFER TO THESE FOR FIRST AID AND FIRE PROTECTION MEASURES. Always follow recommended procedures for safe handling, removal and disposal of hazardous materials. Safety precautions should be taken when handling hazardous materials (use of oil-resistant gloves and safety glasses are recommended - respiratory protection is not required).

  • Page 20: Battery Safety Information

    SERVICE INSTRUCTIONS 18 / 65 TW 230VTR BATTERY SAFETY INFORMATION WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES • For safety reasons, wear eye Corrosive hazard: suds, and rinse with plenty of protection when handling a water. Battery acid is highly corrosive, battery.

  • Page 21: Change Blades

    Reassemble the blades, bolts, washers and nuts in the order shown in the diagram above. Use only genuine Timberwolf nuts and washers, as they are of a higher grade than normally stocked at fastener factories.

  • Page 22: Tension Drive Belts

    Turn nut in end of tensioner pulley slider until correct belt tension is achieved. For instructions on checking belt tension & correct belt tension values, please refer to the Timberwolf V-Belt Tensioning Data Table (page 34). Re-tighten bolt in centre of tensioner pulley. Run machine and test, recheck belt tension.

  • Page 23: Grease The Roller Spline And Rotor Bearings

    SERVICE INSTRUCTIONS 21 / 65 TW 230VTR GREASE THE ROLLER SPLINE AND ROTOR BEARINGS NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be daily. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.

  • Page 24: Change Hydraulic Oil And Filter

    SERVICE INSTRUCTIONS 22 / 65 TW 230VTR CHANGE HYDRAULIC OIL AND FILTER NOTE: This is a non-adjustable air breather filter. Locate the oil filter cartridge and unscrew (a filter Remove drain plug from the hydraulic oil tank and strap or similar tool may be required to loosen the drain oil into a suitable container.

  • Page 25: Checking The Rubber Tracks

    SERVICE INSTRUCTIONS 23 / 65 TW 230VTR CHECKING THE RUBBER TRACKS The structure of the rubber track is shown in this diagram. The steel cables (1) and metal core (2) are embedded in the rubber. There are many ways in which rubber tracks may be damaged.

  • Page 26: Track Loosening/Tightening Procedures

    SERVICE INSTRUCTIONS 24 / 65 TW 230VTR TRACK LOOSENING/TIGHTENING PROCEDURES Track tension is maintained by grease in the adjuster unit. Adding more grease will increase track tension, removing grease will decrease it. The grease contained in the hydraulic track tensioner ram is pressurised.

  • Page 27: Installing The Rubber Tracks

    SERVICE INSTRUCTIONS 25 / 65 TW 230VTR INSTALLING THE RUBBER TRACKS Check that the grease contained in the hydraulic cylinder has been removed. Mesh the track links in the sprocket and place the other end of the track on the track-stretching wheel.

  • Page 28: Warranty Statement

    TW 230VTR TIMBERWOLF NO-NONSENSE WARRANTY All new Timberwolf machines come with peace of mind built in. Our no-nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down. Your warranty statement is included in your manual pack. Please ensure you register your machine with your dealer to ensure you are eligible for the full Timberwolf warranty period.

  • Page 29: Ec Declaration Of Conformity

    DECLARATION OF CONFORMITY 27 / 65 TW 230VTR C190-0113 01.07.2019 Rev: 4.0...

  • Page 30: Identification Plate

    IDENTIFICATION PLATE 28 / 65 TW 230VTR C190-0113 01.07.2019 Rev: 4.0...

  • Page 31: Decals

    DECALS 29 / 65 TW 230VTR DECAL DESCRIPTION DECAL DESCRIPTION 4099 Danger. Warning. Rotating blades. Hot exhaust Keep hands and feet out. 2800 Warning. Reverse feed High velocity discharge - keep clear 2801 Personal Protective Equipment required. Forward feed See page 5.
  • Page 32 DECALS 30 / 65 TW 230VTR DECAL DESCRIPTION DECAL DESCRIPTION P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Caution. Do not put road sweepings in...

  • Page 33: Electrical Parts Locator

    ELECTRICAL PARTS LOCATOR 31 / 65 TW 230VTR C190-0113 01.07.2019 Rev: 4.0...

  • Page 34: Circuit Diagram

    CIRCUIT DIAGRAM 32 / 65 TW 230VTR C190-0113 01.07.2019 Rev: 4.0...

  • Page 35: Hydraulic Layout

    HYDRAULIC LAYOUT 33 / 65 TW 230VTR C190-0113 01.07.2019 Rev: 4.0...

  • Page 36: V-Belt Tensioning Table

    Take the reading from the deflection scale of the tension meter (read at the lower edge of the 'o'-ring) & compare this value with that given in the table. Tighten or loosen belts as required following procedure given in this operator's manual. Tension gauges are available from Timberwolf spares, quoting part no. 18091 Rotor ROTOR BELTS...

  • Page 37: Warranty Service Check Record

    WARRANTY SERVICE RECORD CHECK 35 / 65 TW 230VTR Model number: Serial number: Date of delivery/ Options/extras: handover: Dealer pre delivery check: Inspected by: 50 HOUR WARRANTY SERVICE CHECK Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 38: Service Record

    SERVICE RECORD 36 / 65 TW 230VTR Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:...

  • Page 39: Parts Lists

    HYDRAULIC TANK HYDRAULIC PUMP AND MANIFOLD ROLLER BOX ROLLER SLIDES ROTOR ROTOR HOUSING OPTIONAL WINCH SOCKET AND IN-LINE FILTER ASSEMBLIES DECALS TW 230VTR OPTIONAL ACCESSORIES: ITEM PART NUMBER Extra 12V sockets P0002041 12v Recovery Winch with synthetic rope P0002030 Winch Bracket...
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  • Page 50 48 / 65 TW 230VTR 12 volt 12 volt standard option 1348 Item Part No Part Name Q’ty Item Part No Part Name Q’ty P*2134 Funnel Loom P*2049 Control Tower 12 Volt Aux Power Loom 1 P*2133 Main Engine Loom...
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  • Page 65 63 / 65 TW 230VTR SUPPLIED WITH WINCH KIT P2030 P0002390...
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  • Page 68 Timberwolf Ltd Wood Chippers & Shredders Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY, United Kingdom T: +44 1449 765800 E: info@timberwolf-uk.com W: timberwolf-uk.com timberwolf-uk.com...

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