Timberwolf tw pto 150h User Manual
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Timberwolf tw pto 150h User Manual

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CONTENTS
Section
03.02.2016
TIMBERWOLF
TW PTO 150H
Page No.
1
2
2
3 & 4
5
5
5
6
7
8
8
8
8
9
9
9
9
9
10
10
11
11
11
11
12
12
13
14
14
14
14
15
15
15
16
17
17
17
18
18
19
20
21
22 & 23
24
25
26
28 - 38

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Summary of Contents for Timberwolf tw pto 150h

  • Page 1: Table Of Contents

    TIMBERWOLF CONTENTS TW PTO 150H Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE SPECIFICATIONS PARTS LOCATION DIAGRAMS 3 & 4 SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Don’ts Noise Test OPERATING INSTRUCTIONS Delivery Operator’s Personal Protective Equipment Required...

  • Page 2: Introduction

    Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 3: Purpose Of Machine

    3 tonnes of brushwood per hour. The Timberwolf PTO/150H brushwood chipper is required to be securely 3 - point coupled with a 25-60hp tractor unit with 540rpm PTO when in use. Power from the attached tractor unit is to be supplied to the chipper via PTO drive shaft.

  • Page 4: Parts Location Diagrams 3

    TIMBERWOLF TW PTO 150H PARTS LOCATOR CONTROL BOX DISCHARGE BUCKET DISCHARGE TUBE ROLLER BOX COVER DISCHARGE CLAMPS SAFETY BAR FEED TRAY FUNNEL ROTOR HOUSING POWER CABLE SOCKET OIL TANK...
  • Page 5 TIMBERWOLF TW PTO 150H PARTS LOCATOR MACHINE NO. PLATE FAN SECTION (X2) ROTOR NO STRESS SENSOR BREATHER PIPE ROTOR DRIVE PULLEY GEARBOX TANK TOP FILTER HYDRAULIC PUMP DIRECTIONAL CONTROL VALVE (DCV) PTO CONNECTION OIL LEVEL GAUGE...

  • Page 6: Safe Working

    TIMBERWOLF SAFE WORKING TW PTO 150H WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.

  • Page 7: General Safety Matters - Do's And Don'ts

    TIMBERWOLF SAFE WORKING TW PTO 150H GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the tractor engine, remove ignition DO NOT operate chipper unless available light is key and disconnect the PTO shaft before making sufficient to see clearly.

  • Page 8: Noise Test

    TIMBERWOLF SAFE WORKING TW PTO 150H NOISE TEST MACHINE: TW PTO/150H NOTES: Attached to a 40hp tractor, tested chipping 4 inch round poles. All readings represent tractor with chipper chipping Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing.

  • Page 9: Operating Instructions

    TW PTO 150H DELIVERY All Timberwolf PTO/150H machines have a full pre delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-8 which contains important health and safety information and advice.

  • Page 10: Pto Shaft

    TIMBERWOLF OPERATING INSTRUCTIONS TW PTO 150H DAILY CHECKS BEFORE STARTING THE TRACTOR CHECK chipper is securely and correctly mounted to 3 - point linkage. CHECK chipper linkage for signs of damage or fatigue. ENSURE drive shaft ends are securely fitted to PTO shaft and chipper input shaft.

  • Page 11: Manual Controls

    TIMBERWOLF OPERATING INSTRUCTIONS TW PTO 150H MANUAL CONTROLS Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to control the feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

  • Page 12: Blade Wear

    “dull” change the blade(s). The TW PTO 150H is fitted with 2 blades 101mm (4") long. They are 44 mm wide when new.

  • Page 13: Stopping The Chipper

    OPERATING INSTRUCTIONS TIMBERWOLF TW PTO 150H STOPPING THE CHIPPER PUSH the RED STOP button (see control panel diagram, page 10). SHUT feed funnel. KEEPING PTO engaged set tractor speed to idle. WHEN idle speed steady stop tractor engine. WHEN engine stationary disengage PTO clutch.

  • Page 14: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 15: Service Schedule

    Replace anvil RETURN TO DEALER FOR ANVIL CHANGE NOTE: Your Timberwolf wood chipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended that the bearings are changed annually to ensure that the machine retains optimum working performance.

  • Page 16: Safe Maintenance

    Tel: 01474 564311, Fax: 01474 333000. CHECK FITTINGS The Timberwolf PTO/150H is subject to large vibrations during the normal course of operation. Consequently there is always an possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the settings listed below.

  • Page 17: Change Blades

    Lift the roller box slide and wedge a suitably sized important to ensure your bolts come out piece of wood to hold in place. at a later date and Timberwolf recommend you use a calibrated torque wrench for Remove blade access cover.

  • Page 18: Pto Drive Shaft Maintenance

    SERVICE INSTRUCTIONS TIMBERWOLF TW PTO 150H PTO DRIVE SHAFT MAINTENANCE Lubricate regularly. At least every 16 hours on coupling grease nipples and 8 hours on all other lubricated points. Replace prop shaft shear bolts only with correct grade of bolt available from the shaft supplier.

  • Page 19: Tension Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS Remove the belt guard.

  • Page 20: Warranty Statement

    Performance of the required maintenance listed in your Entec Industries Ltd instruction manual. • In the event of a failure the Entec Industries Ltd authorised Timberwolf dealer is to be notified within 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician.

  • Page 21: Ec Declaration Of Conformity Certificate

    TIMBERWOLF TW PTO 150H CERTIFICATE OF CONFORMITY...

  • Page 22: Identification Plate

    TIMBERWOLF TW PTO 150H IDENTIFICATION PLATE...

  • Page 23: Decals 22

    DECALS TIMBERWOLF TW PTO 150H Decal Description Decal Description 3022 4099 Clean under blades before refitting or turning. Danger. Rotating blades. Failure to do so may result in blade(s) coming loose and Keep hands and feet out. damage being caused to the rotor housing.
  • Page 24 TIMBERWOLF DECALS TW PTO 150H Decal Description Decal Description P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution.

  • Page 25: Electrical Detail

    ELECTRICAL DETAIL TIMBERWOLF TW PTO 150H Date Last Modified: 3rd April 06...

  • Page 26: Wiring Diagram

    TIMBERWOLF WIRING DIAGRAM TW PTO 150H...

  • Page 27: Hydraulic Layout

    HYDRAULIC LAYOUT TIMBERWOLF TW PTO 150H Kit No. 1856 1822 TANK FILTER 1823 0381 PUMP 1302 0489 0475 MOTOR MOTOR 0323...
  • Page 28 (blank page)

  • Page 29: Parts Lists

    TIMBERWOLF TW PTO 150H PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CONTROL BOX DECALS See pages 22 - 23...
  • Page 30 TIMBERWOLF CONTROL BOX TW PTO 150H Date Last Modified: 21st July 04 Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer...
  • Page 31 DISCHARGE/FRAME TIMBERWOLF TW PTO 150H Item Part No Part Name q’ty Item Part No Part Name q’ty P*1147 Discharge Tube 0943 Top Pin P*1411 Discharge Bucket 19282 M12/30 Cup Square 0644 M12 P Nyloc Nut 0236 M5 P Nyloc Nut 0702...
  • Page 32 TIMBERWOLF DRIVE TRAIN TW PTO 150H Item Part No Part Name q’ty Item Part No Part Name q’ty 17373 Belt 925 XPA 0701 M10 A Washer 0949M Pulley 140 x 1 SPA 0878 M10/20 Bolt 1028S Trigger 0704 M12 C Washer...
  • Page 33 ELECTRICAL CONTROL PANEL TIMBERWOLF TW PTO 150H Date Last Modified: 7th Nov 13 Item Part No Part Name q’ty Item Part No Part Name q’ty 19336 Electrical Plate 0857 M5 A Washer 0391 M6 T Nyloc Nut 18291 M5 Plain Nut...
  • Page 34 33 DRIVE TRAIN TIMBERWOLF TW PTO 150H Date Last Modified: 20th May 2010 Item Part No Part Name q’ty Item Part No Part Name q’ty 1975 Control Box Loom 19335 Main Loom - H Box 1406 Limit Switch Loom 1902...
  • Page 35 FUNNEL TIMBERWOLF TW PTO 150H Item Part No Part Name q’ty Item Part No Part Name q’ty 2809F Control Box (see pg. 27) 1812 M10/35 Bolt 1721 M8/10 Bolt 1591 Nylon Spacer 0654 Blank Grommet 0479 M8 P Nyloc Nut...
  • Page 36 TIMBERWOLF HYDRAULICS TW PTO 150H Date Last Modified: 19th June 2015 Item Part No Part Name q’ty Item Part No Part Name q’ty 1434 Tank Top Filter Housing 1583 Adapter mm 1/2”- 3/4” BSP 0100 Filter 1823 Hose 3/4” Pump to Tank 0152 Washer Dowty 3/4”...
  • Page 37 ROLLER BOX TIMBERWOLF TW PTO 150H Date Last Modified: 21st June 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 0672 Rollerbox Cover 0228MS Roller Box 4340 M12/50 Caphead 0985 Straight Grease Nipple 0481 M8 T Nyloc Nut...
  • Page 38 TIMBERWOLF ROTOR TW PTO 150H Date Last Modified: 10th Sept 09 Item Part No Part Name q’ty Item Part No Part Name q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit...
  • Page 39 TIMBERWOLF V-BELT TENSIONING TABLE TW PTO 150H...

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