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Summary of Contents for Timberwolf TW 125PH
- Page 1 TW 125PH WOOD CHIPPER INSTRUCTION MANUAL timberwolf-uk.com...
- Page 2 © Copyright Entec Industries Ltd 2015 The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted or used in any way in any medium without the written permission of Entec Industries Ltd.
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Page 3: Table Of Contents
TIMBERWOLF CONTENTS TW 125PH Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation... -
Page 4: Introduction
- EqUIPMENT DAMAGE - DAMAGE TO PROPERTY - 3RD PARTY INjURIES This manual covers the operation and maintenance of the Timberwolf TW 125PH. All information in this manual is based on the latest product information available at the time of purchase. -
Page 5: Purpose Of Machine
TIMBERWOLF TW 125PH The Timberwolf TW 125PH Designed to chip solid wood material up to 125 mm in diameter and capable of chipping over 2 tonnes of brushwood per hour. DIMENSIONS Serial No. Location The serial number can be found... -
Page 6: Parts Location Diagrams
TIMBERWOLF TW 125PH PARTS LOCATOR CONTROL BOX SPARE WHEEL FUNNEL DISCHARGE BUCKET SAFETY BAR DISCHARGE TUBE ROLLER BOX COVER DISCHARGE CLAMP NUTS FEED TRAY BELT GUARD REFLECTOR ENGINE BATTERY BOX COVER LIGHT BOARD RAIN FLAP ROTOR HOUSING ANTI TRAP BAR... - Page 7 TIMBERWOLF TW 125PH PARTS LOCATOR ROTOR PROP STAND ROLLER BOX ROTOR DRIVE SECTION (x2) PULLEY HYDRAULIC PUMP HYDRAULIC CUTTER FUEL TANK PUMP BELT BLADE (x2) ADjUSTER HYDRAULIC OIL FILTER DIRECTIONAL CONTROL HYDRAULIC VALVE OIL TANK jOCKEY WHEEL ASSEMBLY BELT TENSION...
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Page 8: Safe Working
TIMBERWOLF SAFE WORKING TW 125PH WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper. -
Page 9: General Safety Matters - Do's And Dont's
TIMBERWOLF SAFE WORKING ü TW 125PH GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning. -
Page 10: Noise Test
TIMBERWOLF SAFE WORKING TW 125PH NOISE TEST MACHINE: TW 125PH NOTES: Tested chipping 65mm x 75mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection. -
Page 11: Operating Instructions
TIMBERWOLF OPERATING INSTRUCTIONS TW 125PH DO NOT RIDE ON THE CHIPPER WHEN IT IS SAFE TRANSPORTATION WARNING BEING TOWED. WHEN towing a chipper the maximum speed limit • is 60 mph. WHEN reversing the chipper the short wheel base •... -
Page 12: Delivery
TW 125PH DELIVERY All Timberwolf TW 125 machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice. -
Page 13: Auto Controls
“dull” change the blade(s). The TW 125PH is fitted with 2 blades 101mm (4") long. They are 44 mm wide when new. -
Page 14: Daily Checks Before Starting
TIMBERWOLF OPERATING INSTRUCTIONS TW 125PH DAILY CHECKS BEFORE STARTING LOCATE the machine on firm level ground. CHECK the feed funnel to ensure no objects are inside. CHECK machine is well supported and CHECK feed tray is in up position - to prevent cannot move. -
Page 15: Starting To Chip
TIMBERWOLF OPERATING INSTRUCTIONS TW 125PH STARTING TO CHIP Do not use or attempt to start the chipper without the protective guarding and discharge unit securely in place. Failure to do so may WARNING result in personal injury or loss of life CHECK that the chipper is running smoothly. -
Page 16: Service Instructions
MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOODCHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS. -
Page 17: Service Schedule
Replace anvils when worn. RETURN TO DEALER FOR ANVIL CHANGE NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. -
Page 18: Safe Maintenance
CHECK FITTINGS The Timberwolf TW 125PH is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below). -
Page 19: Copper Ease Safety Information
SERVICE INSTRUCTIONS TIMBERWOLF TW 125PH COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required). - Page 20 TIMBERWOLF SERVICE INSTRUCTIONS TW 125PH BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
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Page 21: Change Blades
6. Remove blade access cover. at a later date and Timberwolf recommend you purchase a torque wrench for this and 7. Remove discharge tube. Turn the rotor by hand other jobs on the chipper. -
Page 22: Tension Belts
NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. TENSION DRIVE BELTS 1. -
Page 23: Grease The Roller Spline And Bearing
SERVICE INSTRUCTIONS TIMBERWOLF TW 125PH GREASE THE ROLLER SPLINE AND BEARING NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be weekly. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts. -
Page 24: 21 Warranty Statement
Industries Ltd as a hire chipper or long term demonstrator – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 36-month period will be wholly covered by said Dealer. -
Page 25: Ec Declaration Of Conformity Certificate
TIMBERWOLF TW 125PH CERTIFICATE OF CONFORMITY... -
Page 26: Identification Plates
TIMBERWOLF TW 125PH IDENTIFICATION PLATE... -
Page 27: Decals
Damaged guards due to in- Failure to do so may result in correct assembly will not be blade(s) coming loose and covered by your Timberwolf damage being caused to the warranty. rotor housing. - Page 28 25 DECALS TIMBERWOLF TW 125PH Decal Description Decal Description P637 x 4 P653 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution.
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Page 29: Electrical Detail
ELECTRICAL PARTS LOCATOR TIMBERWOLF TW 125PH... -
Page 30: 27 Circuit Diagram
27 CIRCUIT DIAGRAM TIMBERWOLF TW 125PH... -
Page 31: Hydraulic Layout
HYDRAULIC LAYOUT TIMBERWOLF TW 125PH TANK FILTER HY2750 HY1421 PUMP HY1420 HY1423 HY1422 MOTOR MOTOR HY323... -
Page 32: V- Belt Tensioning Table
5. Take the reading from the deflection scale of the tension meter (read at the lower edge of the 'o'-ring) & compare this value with that given in the table. 6. Tighten or loosen belts as required following procedure given in this operator's manual. Tension gauges are available from Timberwolf spares, quoting part no. 18091 Rotor ROTOR BELTS... -
Page 33: Parts Lists
TIMBERWOLF TW 125PH PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS (1) CHASSIS (2) -
Page 34: Belt Tensioner
TIMBERWOLF BELT TENSIONER TW 125PH Item Part No Part Name q’ty 0313 M12/100 Bolt P*08 M14 TPL Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer... - Page 35 CHASSIS (1) TIMBERWOLF TW 125PH 15 16 31 30 50 33 49 37 30 Item Part No Part Name q’ty Item Part No Part Name q’ty 0346 M8/20 Bolt 0701 M10 A Washer 0711 M8 A Washer 0712 M8 C Washer...
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Page 36: Chassis
33 CHASSIS (2) TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty P*1429M Breather 0764 Battery Box 1/2 Sect. 0296 Blanking Plug 0368 Battery P*815 Hose Fuel Pick Up 1808F Tank Strap 0795 1/4” Dowty Washer... -
Page 37: Control Box
CONTROL BOX TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer 18168 M4/35 Pan Pozi 4345... -
Page 38: 35 Discharge
35 DISCHARGE TIMBERWOLF TW 125PH... -
Page 39: Drive Train
DRIVE TRAIN TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 0994 Belt 950 1028S Trigger 0949M Pulley 140 X 1 SPA 0709 M6 C Washer 0412 Bush 1610 38 mm 1236 M6/20 Bolt... -
Page 40: Electrical Layout
TIMBERWOLF ELECTRICAL LAYOUT TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 1406 Limit Switch Loom 17398 No Stress Loom 1407 Control Box Loom 1401 Honda Adapter 1638 No Stress Sensor 0368 Battery (part of loom no. 1477) - Page 41 ENGINE TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 19611 Air Filter 0277 M12/25 Bolt 19610 Fuel Filter 19374F Muffler 19296 Engine M8 Nut supp’d with engine 1580 M10/60 Bolt 0702 M12 A Washer...
- Page 42 39 FUNNEL TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 2809MA Control Box 1591 Nylon Spacer (detail on pg 34) 1721 M8/10 Bolt 0479 M8 P Nyloc Nut 0289FS Spare Wheel Bracket 2727FS...
- Page 43 HYDRAULICS TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 2982B Hydraulic Motor 1703 Hydraulic Tank 1622 Hydraulic Pump 1413 Tank Top Filter 4252 Directional Control Valve (DCV) 0323 3/8” Hose, Top Motor to Btm Motor 1 1583 Adaptor mm 1/2”...
- Page 44 TIMBERWOLF ROLLER BOX TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 0788 Plastic Bush 1673 M8 Wing Nut 1362M Roller Body 1595 Relay Cover 0325M Roller Blade 0479 M8 P Nut 0428 M12/30 Csk Soc.
- Page 45 ROTOR TIMBERWOLF TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit 0386 M10/30 Cap Screw 0880M...
- Page 46 TIMBERWOLF ROTOR HOUSING TW 125PH Item Part No Part Name q’ty Item Part No Part Name q’ty 0361 M12 Knob 0348 M6/20 Pozi Pan 0318 M12/20 Bolt 1416P Sensor Clamp 0704 M12 C Washer 0438 M6/16 Pozi Pan 0346 M8/20 Bolt...
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Page 47: Warranty Service Check Record
TIMBERWOLF 125PH TIMBERWOLF WARRANTY SERVICE CHECK RECORD TW 125PH 50 HOUR SERVICE Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: 11 MONTH WARRANTY SERVICE CHECK Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: 23 MONTH WARRANTY SERVICE CHECK... -
Page 48: Service Record
TIMBERWOLF 125PH T IMBERWOLF SERVICE RECORD TW 125PH Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due:... - Page 49 Timberwolf Wood Chippers & Shredders Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY, United Kingdom T: +44 1449 765809 E: info@timberwolf-uk.com W: timberwolf-uk.com timberwolf-uk.com...