Timberwolf TW190TDHB Instructions Manual

Timberwolf TW190TDHB Instructions Manual

Woodchipper

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CONTENTS
Section
PH
30th April 2014
TIMBERWOLF
TW 190TDHB
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Table of Contents
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Summary of Contents for Timberwolf TW190TDHB

  • Page 1: Table Of Contents

    TIMBERWOLF CONTENTS TW 190TDHB Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation...
  • Page 2: Introduction

    Timberwolf's policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories. Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3: Purpose Of Machine

    TIMBERWOLF TW 190TDHB 3990 mm with standard tow head (3385 mm with feed tray folded) TIMBERWOLF TW 190TDHB (FIXED TOWHEAD) SPECIFICATION Engine type Kubota 4-cylinder turbo diesel Maximum diameter material 190mm (7½") Maximum power...
  • Page 4: Parts Location Diagrams

    TIMBERWOLF TW 190TDHB 4900mm with adjustable tow head (4280mm with feed tray folded) TIMBERWOLF TW 190TDHBA (ADJUSTABLE TOWHEAD) SPECIFICATION Engine type Kubota 4-cylinder turbo diesel Maximum diameter material 190mm (7½")
  • Page 5 TIMBERWOLF TW 190TDHB PARTS LOCATOR ROLLER DISCHARGE DISCHARGE FEED FUNNEL CONTROLS TUBE BUCKET DISCHARGE SAFETY BAR ADjUSTMENT CONTROL LIFTING EYE THROTTLE AIR INTAKE REFLECTOR ENGINE FUEL TANK GUARDS T I M B E R TOOL BOX TOW HEAD HYDRAULIC OIL TANK...
  • Page 6 TIMBERWOLF TW 190TDHB PARTS LOCATOR AIR FILTER EXHAUST AIR INTAKE RESERVE TANK RADIATOR jOCKEY WHEEL ASSEMBLY HYDRAULIC FUEL BATTERY PUMP PUMP IN-LINE FUEL FILTER FUEL FILTER ROTOR ROTOR PULLEY ROLLER SLIDE STICK OIL FILTER DIRECTIONAL STARTER DRIVE PULLEY ENGINE CONTROL...
  • Page 7: Safe Working

    SAFE WORKING TIMBERWOLF TW 190TDHB WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.
  • Page 8: General Safety Matters - Do's And Dont's

    TIMBERWOLF SAFE WORKING ü TW 190TDHB GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning.
  • Page 9: Noise Test

    TIMBERWOLF SAFE WORKING TW 190TDHB NOISE TEST MACHINE: TW 190TDHB NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.
  • Page 10: Operating Instructions

    TIMBERWOLF OPERATING INSTRUCTIONS TW 190TDHB DO NOT RIDE ON THE CHIPPER WHEN IT IS SAFE TRANSPORTATION WARNING BEING TOWED. WHEN towing a chipper the maximum speed limit • is 60 mph. WHEN reversing the chipper the short wheel base •...
  • Page 11: Delivery

    TW 190TDHB DELIVERY All Timberwolf TW 190TDHB machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 6-8 which contain important health and safety information and advice.
  • Page 12: Auto Controls

    11 OPERATING INSTRUCTIONS TIMBERWOLF TW 190TDHB AUTO CONTROLS The engine management unit controls the feed rate of the material going into the chipping chamber. If the engine speed is below the predetermined level, the engine management unit will not allow the feed rollers to work in the forward “infeed”...
  • Page 13: Before Using The Chipper

    OPERATING INSTRUCTIONS TIMBERWOLF TW 190TDHB BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily.
  • Page 14: Starting To Chip

    TW 190TDHB BLADE WEAR The most important part of using a wood chipper is keeping the cutter blades sharp. Timberwolf chipper blades are hollow ground to an angle of 40 degrees. When performing daily blade checks ensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull”...
  • Page 15: Blockages

    OPERATING INSTRUCTIONS TIMBERWOLF TW 190TDHB BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feed material into a blocked machine may cause damage and will make it difficult to clear.
  • Page 16: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.
  • Page 17: Service Schedule

    INSTRUCTION SHEET Tow head maintenance. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended...
  • Page 18: Safe Maintenance

    Inspect the lifting eye prior to each use - DO NOT USE LIFTING EYE IF DAMAGED. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.
  • Page 19: Copper Safety Information

    SERVICE INSTRUCTIONS TIMBERWOLF TW 190TDHB COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).
  • Page 20 TIMBERWOLF SERVICE INSTRUCTIONS TW 190TDHB BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
  • Page 21: Change Blades

    Use a 24mm socket with extension bar to nuts in the order shown in the diagram remove the two M16 nuts clamping the rotor above. Use only genuine Timberwolf nuts housing shut. and washers, as they are of a higher grade than normally stocked at fastener factories.
  • Page 22: Tension Drive Belts

    2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. Remove the near side roller box guard.
  • Page 23: Grease The Roller Spline And Bearing

    SERVICE INSTRUCTIONS TIMBERWOLF TW 190TDHB GREASE THE ROLLER SPLINE AND BEARING NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be weekly. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.
  • Page 24: Greasing Rotor Bearings

    TIMBERWOLF SERVICE INSTRUCTIONS TW 190TDHB GREASING ROTOR BEARINGS Both front and rear bearings are sealed and do not need greasing. ENGINE SERVICING All engine servicing must be performed in accordance with the Engine Manufacturer’s Handbook provided with the machine. FAILURE TO ADHERE TO THIS MAY INVALIDATE WARRANTY AND/OR SHORTEN ENGINE LIFE.
  • Page 25: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.
  • Page 26: Ec Declaration Of Conformity Certificate

    TIMBERWOLF TW 190TDHB CERTIFICATE OF CONFORMITY...
  • Page 27: Identification Plates

    TIMBERWOLF TW 190TDHB IDENTIFICATION PLATE...
  • Page 28: Decals

    TIMBERWOLF DECALS TW 190TDHB DANGER DANGER HIGH WARNING DANGER VELOCITY FAILURE TO MAINTAIN BRAKE AD- DISCHARGE jUSTMENT WILL RESULT IN KEEP CLEAR! DAMPER FAILURE. NO WARRANTY DANGER DANGER EXHAUST LIABILITY WILL BE ACCEPTED ON THIS ITEM. DANGER DANGER DANGER 1258...
  • Page 29: Electrical Detail

    DECALS TIMBERWOLF TW 190TDHB 671 - these individual decals are supplied as a set, they may not all apply to your machine.
  • Page 30 TIMBERWOLF ELECTRICAL PARTS LOCATOR TW 190TDHB Date Last Modified: 19th Sept 05...
  • Page 31 CIRCUIT DIAGRAM TIMBERWOLF TW 190TDHB Date Last Modified: 8th July 09...
  • Page 32: Hydraulic Layout

    TIMBERWOLF HYDRAULIC LAYOUT TW 190TDHB KIT NO: 4245 TANK FILTER 2830 PUMP 4244 4243 2973 3060 BOTTOM MOTOR MOTOR 2885 Date Last Modified: 1st Sept 05...
  • Page 33: Parts Lists

    TIMBERWOLF TW 190TDHB PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. CHASSIS - FIXED TOWHEAD CHASSIS - ADjUSTABLE TOWHEAD...
  • Page 34 blank page...
  • Page 35 CHASSIS TIMBERWOLF (FIXED TOWHEAD) TW 190TDHB Date Last Modified: 26th March 2013...
  • Page 36 TIMBERWOLF CHASSIS (ADJUSTABLE TOWHEAD) TW 190TDHB...
  • Page 37 CHASSIS TIMBERWOLF (MUDGUARDS AND RAINFLAPS) TW 190TDHB 16 15 Date Last Modified: 23 Feb 12 Item Part No Part Name q’ty Item Part No Part Name q’ty 19077FB Nearside Mudguard 0360 M10/25 Bolt 1932 Wheel (inc. spare) 19078F Offside Mudguard...
  • Page 38 TIMBERWOLF CONTROL BOX TW 190TDHB Date Last Modified: 21st July 05 Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer...
  • Page 39 CONTROL PANEL TIMBERWOLF TW 190TDHB Date Last Modified: 20th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 18107 M6 Wing Nut 4033 M5 AV Mount 18106 M6 Split Washer Supp’d with loom 0709 M6 C Washer Ignition Switch Supp’d with engine...
  • Page 40 TIMBERWOLF DISCHARGE TW 190TDHB Item Part No Part Name q’ty P*344 Discharge Tube 0523FO Discharge Bucket 0045 M12 T Nyloc Nut 0702 M12 A Washer 19282 M12/30 Cup Square 19283 M12/40 Cup Square 0134 Black Handle Grip 1649MS Discharge Clamp Handle...
  • Page 41 DRIVE TRAIN TIMBERWOLF TW 190TDHB Item Part No Part Name q’ty 17322 Vee Belt 1232 SPA 4327 Taper Lock Bush 2517 50 mm 17321 Pulley 280 x 3 2984M Key 54 x 14 x 9 Date Last Modified: 16th Sept 05...
  • Page 42 TIMBERWOLF ELECTRICAL LAYOUT TW 190TDHB Date Last Modified: 20th March 08 Item Part No Part Name q’ty Item Part No Part Name q’ty 1406 Safety Switch Loom 1375 VE Battery Cable 1975 Control Box Loom 1376 VE Battery Cable 18482...
  • Page 43 ENGINE TIMBERWOLF TW 190TDHB Date Last Modified: 5th Sept 13 Item Part No Part Name q’ty Item Part No Part Name q’ty 4316 Air Cleaner 0352 M8/40 Bolt 0095 Oil Filter 0481 M8 T Nyloc Nut 18345 Air Filter 0392...
  • Page 44 TIMBERWOLF ENGINE BAY TW 190TDHB Date Last Modified: 5th Sept 13 12 13 21 19 17 18 27 13 Item Part No Part Name q’ty Item Part No Part Name q’ty 2950 Throttle Decal 0067 Pop Rivet 4.8 x 12...
  • Page 45 FUEL TANK TIMBERWOLF TW 190TDHB Date Last Modified: 21st Feb 2014 Item Part No Part Name q’ty Item Part No Part Name q’ty 2811FB Funnel Support 0211 3/8 Drain Plug 18392K Fuel Tank Kit 0360 M10/25 Bolt (inc. parts 11-12, 16-21) P*611...
  • Page 46 TIMBERWOLF FUNNEL TW 190TDHB Date Last Modified: 26 April 12 10 44 Item Part No Part Name q’ty Item Part No Part Name q’ty 2809F Control Box 2923 Hinge Pin (detail on page 34) 1933FS Spare Wheel Bracket 2986 1/2” Spring Bolt...
  • Page 47 HYDRAULICS TIMBERWOLF TW 190TDHB Date Last Modified: 5th Dec 06 Item Part No Part Name q’ty Item Part No Part Name q’ty 1434 Return Filter 0398 1/2” Dowty Washer 0100 Filter 2982B Motor 0350 M8/25 Bolt 2885 3/8” Hose, Top Motor to Btm Motor...
  • Page 48 TIMBERWOLF ROLLER BOX TW 190TDHB...
  • Page 49 ROTOR TIMBERWOLF TW 190TDHB Date Last Modified: 13th Feb 09...
  • Page 50 TIMBERWOLF ROTOR HOUSING TW 190TDHB Date Last Modified: 5th Dec 2013 Item Part No Part Name q’ty Item Part No Part Name q’ty 1906FO Guard Roller Box Near Side 0178 Rubber End Stop 0878 M10/20 Bolt 0479 M8 P Nyloc Nut...
  • Page 51 V-BELT TENSIONING TABLE TIMBERWOLF TW 190TDHB...

This manual is also suitable for:

Tw 190tdhbTw 190tdhba

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