Timberwolf TW 150DHB Manual
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Timberwolf TW 150DHB Manual

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CONTENTS
Section
9th October 2014
TIMBERWOLF
TW 150DHB
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Summary of Contents for Timberwolf TW 150DHB

  • Page 1: Table Of Contents

    TIMBERWOLF CONTENTS TW 150DHB Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation...

  • Page 2: Introduction

    - EqUIPMENT DAMAGE - DAMAGE TO PROPERTY - 3RD PARTY INjURIES This manual covers the operation and maintenance of the Timberwolf TW 150DHB. All information in this manual is based on the latest product information available at the time of purchase. .

  • Page 3: Purpose Of Machine

    TIMBERWOLF TW 150DHB The Timberwolf TW 150DHB Designed to chip solid wood material up to 150mm in diameter and capable of chipping up to 4 tonnes of brushwood per hour. DIMENSIONS Serial No. Location The serial number can be found...

  • Page 4: Parts Location Diagrams

    TIMBERWOLF TW 150DHB PARTS LOCATOR SPARE WHEEL CONTROL BOX DISCHARGE SAFETY BAR BUCKET DISCHARGE TUBE CLAMP NUTS ROLLER BOX COVER BATTERY/TOOL FEED TRAY REFLECTOR FUNNEL LIGHT BOARD RAIN FLAP ANTI TRAP ROTOR HOUSING HYDRAULIC OIL FILTER REFLECTORS SIDE PANELS TOW HEAD...
  • Page 5 TIMBERWOLF TW 150DHB PARTS LOCATOR AIR FILTER EXHAUST FUEL TANK RADIATOR jOCKEY WHEEL ASSEMBLY BATTERY & TOOL BOX FUEL PUMP BELT TENSION HYDRAULIC ADjUSTER PUMP FUEL ENGINE FILTER BLOCK ALTERNATOR FAN SECTION (x2) ROTOR STICK ROTOR PULLEY DRIVE PULLEY STARTER...

  • Page 6: Safe Working

    TIMBERWOLF SAFE WORKING TW 150DHB WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.

  • Page 7: General Safety Matters - Do's And Dont's

    TIMBERWOLF SAFE WORKING ü TW 150DHB GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning.

  • Page 8: Noise Test

    TIMBERWOLF SAFE WORKING TW 150DHB NOISE TEST MACHINE: TW 150DHB NOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.

  • Page 9: Operating Instructions

    TIMBERWOLF OPERATING INSTRUCTIONS TW 150DHB DO NOT RIDE ON THE CHIPPER WHEN IT IS SAFE TRANSPORTATION WARNING BEING TOWED. WHEN towing a chipper the maximum speed limit • is 60 mph. WHEN reversing the chipper the short wheel base •...

  • Page 10: Delivery

    TW 150DHB DELIVERY All Timberwolf TW 150DHB machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice.

  • Page 11: Auto Controls

    “dull” change the blade(s). The TW 150DHB is fitted with 2 blades 101mm (4") long. They are 44 mm wide when new.

  • Page 12: Before Using The Chipper

    TIMBERWOLF OPERATING INSTRUCTIONS TW 150DHB BEFORE USING THE CHIPPER WITH THE ENGINE RUNNING AT FULL SPEED PRESS THE GREEN PRESS THE RED PRESS THE BLUE BUTTON SAFETY BAR BUTTON THE ROLLERS SHOULD TURN THE ROLLERS THE ROLLERS BACKWARDS ONLY WHILE THE...

  • Page 13: Starting To Chip

    TIMBERWOLF OPERATING INSTRUCTIONS TW 150DHB STARTING TO CHIP Do not use or attempt to start the chipper without the protective guarding and discharge unit securely in place. Failure to do so may WARNING result in personal injury or loss of life CHECK that the chipper is running smoothly.

  • Page 14: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.

  • Page 15: Service Schedule

    Tow head maintenance. INSTRUCTION SHEET NOTE: Your Timberwolf wood chipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommended...

  • Page 16: Safe Maintenance

    CHECK FITTINGS The Timberwolf TW 150DHB is subject to large vibrations during the normal course of operation. Consequently there is always a possibility that nuts and bolts will work themselves loose. It is important that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below).

  • Page 17: Copper Ease Safety Information

    SERVICE INSTRUCTIONS TIMBERWOLF TW 150DHB COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).
  • Page 18 TIMBERWOLF SERVICE INSTRUCTIONS TW 150DHB BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...

  • Page 19: Change Blades

    NOTE: This torque setting is vitally piece of wood to hold in place. important to ensure your bolts come out at a later date and Timberwolf recommend 6. Remove blade access cover. you purchase a torque wrench for this and 7.

  • Page 20: Tension Drive Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. 1. Remove side panel.

  • Page 21: Grease The Roller Spline And Bearing

    SERVICE INSTRUCTIONS TIMBERWOLF TW 150DHB GREASE THE ROLLER SPLINE AND BEARING NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be weekly. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.

  • Page 22: Warranty Statement

    – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 month period will be wholly covered by said Dealer.

  • Page 23: Ec Declaration Of Conformity Certificate

    TIMBERWOLF TW 150DHB CERTIFICATE OF CONFORMITY...

  • Page 24: Identification Plate

    TIMBERWOLF TW 150DHB IDENTIFICATION PLATE...

  • Page 25: Decals

    DECALS TIMBERWOLF TW 150DHB Decal Description Decal Description 4099 Danger. Hot exhaust Rotating blades. Keep hands and feet out. 2800 2801 Reverse feed High velocity discharge - keep clear Forward feed 2802 Push to stop, Personal Protective Pull to reset.
  • Page 26 25 DECALS TIMBERWOLF TW 150DHB Decal Description Decal Description P653 P637 Danger. Danger. Rotating blades inside. Do not operate without this Stop engine and remove key cover in place. before removing discharge unit. P654 P652 Caution. Do not put road Caution.

  • Page 27: Electrical Detail

    ELECTRICAL PARTS LOCATOR TIMBERWOLF TW 150DHB Date Last Modified: 16th May 06...

  • Page 28: 27 Circuit Diagram

    27 CIRCUIT DIAGRAM TIMBERWOLF TW 150DHB...

  • Page 29: Hydraulic Layout

    HYDRAULIC LAYOUT TIMBERWOLF TW 150DHB Hose Kit 4330 TANK FILTER 1767 4244 PUMP 4243 17310 3094 MOTOR MOTOR 0323 Date Last Modified: 31st Aug 05...
  • Page 30 (blank page)

  • Page 31: Parts Lists

    TIMBERWOLF TW 150DHB PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS (1) CHASSIS (2)

  • Page 32: Belt Tensioner

    TIMBERWOLF BELT TENSIONER TW 150DHB Item Part No Part Name q’ty 0313 M12/100 Bolt 0415 Heavy Washer 0491 Bearing 6205 0411M Pulley 0472M Pulley Boss N/A to purchase Slider 0469MS Slider Block 1342PS End Plate made in production Washer 0476...
  • Page 33 CHASSIS (1) TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 0309 M10/40 Bolt 0704 M12 C Washer 0701 M10 A Washer 19802FB Beam N/S 0012 Prop Stand 19803FB Beam O/S 0017 34 mm Prop Clamp...

  • Page 34: Chassis

    33 CHASSIS (2) TIMBERWOLF TW 150DHB 38 26 Item Part No Part Name Q’ty Item Part No Part Name Q’ty 0346 M8/20 Bolt 0052 M10 T Nyloc Nut 0711 M8 A Washer 2963 Catch 0236 M5 P Nyloc Nut 0714...

  • Page 35: Control Box

    CONTROL BOX TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 2794FB Control Box Cover 0857 M5 A Washer 2803 M10/240 Bolt 18103 M5/8 Pan Pozi 0839 M10 C Washer 18168 M4/35 Pan Pozi 4345...

  • Page 36: 35 Control Panel

    35 CONTROL PANEL TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 0236 M5 P Nyloc Nut 1757 Amber LED 0911 Throttle Cable 0327 Hours Counter 0708 M5 C Washer Ignition Switch Supp’d with engine...

  • Page 37: Discharge

    DISCHARGE TIMBERWOLF TW 150DHB...

  • Page 38: 37 Drive Train

    37 DRIVE TRAIN TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 18961M 0310 Belt SPA 1060 0410 Taper Lock Bush 2517 1170M Engine Pulley 1175 Rotor Pulley...

  • Page 39: Electrical Layout

    ELECTRICAL LAYOUT TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 1975 Funnel Loom 1375 VEBattery Cable 1406 Safety Bar Loom 1376 VEBattery Cable 18481 Main Engine Loom...

  • Page 40: 39 Electrical Panel

    39 ELECTRICAL PANEL TIMBERWOLF TW 150DHB 11 9 Item Part No Part Name q’ty Item Part No Part Name q’ty 3038FS Electrical Panel Relay Supp’d with loom 18405 H-Box 0391 M6 T Nyloc Nut 0857 M5 A Washer 4033 M5 AV Mount...

  • Page 41: Engine

    ENGINE TIMBERWOLF TW 150DHB 18 17 35 38 Item Part No Part Name q’ty Item Part No Part Name q’ty 0086 Air Filter 0712 M8 C Washer 0095 Oil Filter 0856 M5/20 Pan Pozi 4319 Radiator Kit 0807 Fuel Pump...

  • Page 42: 41 Engine Bay

    41 ENGINE BAY TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 0765O Side Panel 4088 Catch Plate 0825FS Handle Side Plastic 0235 Catch 17292FO Top Bonnet 0346 M8/20 Bolt 0607FO Access Cover 0712...

  • Page 43: Fuel Tank

    FUEL TANK TIMBERWOLF TW 150DHB...

  • Page 44: 43 Funnel

    43 FUNNEL TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 2809F Control Box 0479 M8 P Nyloc Nut (detail on pg 34) 1721 M8/10 Bolt 2727FS Bracket Actuator 0289FS Spare Wheel Bracket 4345...

  • Page 45: Hydraulics

    HYDRAULICS TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 1434 Tank Top Filter Housing 4244 3/8” Hose, Hyd Filter to DCV 0100 Filter 1703 Hydraulic Oil Tank 0323 3/8” Hose, Top Motor to Btm Motor 0225 Adaptor 3/4”...

  • Page 46: Roller Box

    TIMBERWOLF ROLLER BOX TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 0672 Rollerbox Cover 0228MS Roller Box 0428 M12/30 Caphead 0985 Straight Grease Nipple 0481 M8 T Nyloc Nut 0986 Grease Nipple 18027M Plate Top Damper Carrier...

  • Page 47: Rotor

    ROTOR TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 0959 Plastic Cap 083MH Cutter Blade 4” 0884MS Bearing Housing Front 18275M Blade Pocket 18479K Rotor Nose Shaft Kit 0386 M10/30 Cap Screw 0880M...

  • Page 48: 47 Rotor Housing

    47 ROTOR HOUSING TIMBERWOLF TW 150DHB Item Part No Part Name q’ty Item Part No Part Name q’ty 18436FO Rotor Housing 0045 M12 T Nyloc Nut 0438 M6/16 Pozi Pan 0355 M8/16 C/Sunk Bolt 0709 M6 C Washer 1268FO Access Cover...

  • Page 49: V-Belt Tensioning Table

    TIMBERWOLF V-BELT TENSIONING TABLE TW 150DHB...

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