Wacker Neuson BS 60-4 Operator's Manual

Wacker Neuson BS 60-4 Operator's Manual

Rammer
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OPERATOR'S MANUAL
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0158432en
0409
Rammer
BS 60-4
BS 60-4s
010

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Summary of Contents for Wacker Neuson BS 60-4

  • Page 1 0158432en 0409 Rammer BS 60-4 BS 60-4s OPERATOR’S MANUAL...
  • Page 3: Table Of Contents

    BS 60-4 Table of Contents Foreword Emission Control System Information Safety Information Operating Safety ................14 Operator Safety while using Internal Combustion Engines ....16 Service Safety ..................17 Label Locations .................. 18 Safety Labels ..................19 Operating Labels ................22 Operation Application ..................
  • Page 4 Table of Contents BS 60-4 Technical Data Rammer ....................38 Sound Measurements .................39 Vibration Measurements ..............39 Dimensions ..................39 wc_bo0158432en_010TOC.fm...
  • Page 5 Foreword This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Neuson Corporation.
  • Page 6 Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons.
  • Page 7 Emission Control System Information Replacement Parts The emission control systems on your Wacker Neuson engine were designed, built, and certified to conform with EPA and California emissions regulations. We recommend the use of genuine Wacker Neuson parts whenever you have maintenance done. These original- design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 8 Emission Control System Information METHANOL - (methyl or wood alcohol) 5% by volume. You may use gasoline containing up to 5% methanol by volume, as long as it contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems.
  • Page 9 For the components listed under PARTS COVERED, the service dealer authorized by Wacker Neuson will, at no cost to you, make the necessary diagnosis, repair, or replacement necessary to ensure that the engine complies with applicable U.S. EPA regulations.
  • Page 10 Emission Control System Information PARTS COVERED Listed below are the parts covered by the Emission Components Defect Warranty. Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part. (1) Fuel Metering System (i) Carburetor and internal parts (and/or pressure regulator or fuel injection system).
  • Page 11 Wacker Neuson recommends that you retain all receipts covering maintenance on your engine, but Wacker Neuson cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
  • Page 12 MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM. If other than the parts authorized by Wacker Neuson are used for maintenance replacements or for the repair of components affecting emission control, you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Wacker Neuson in their performance and durability.
  • Page 13: Safety Information

    BS 60-4 Safety Information Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 14: Operating Safety

    These areas get hot and may cause burns. 2.1.4 Do not use accessories or attachments that are not recommended by Wacker Neuson. Damage to equipment and injury to the user may result. 2.1.5 NEVER leave the machine running unattended.
  • Page 15 BS 60-4 Safety Information 2.1.18 ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.
  • Page 16: Operator Safety While Using Internal Combustion Engines

    Safety Information BS 60-4 Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the WARNING warnings and safety standards could result in severe injury or death.
  • Page 17: Service Safety

    2.3.11 ALWAYS clean debris from engine cooling fins. 2.3.12 Replace worn or damaged components with spare parts designed and recommended by Wacker Neuson Corporation. 2.3.13 Disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
  • Page 18: Label Locations

    Safety Information BS 60-4 Label Locations wc_gr006437 wc_si000118gb.fm...
  • Page 19: Safety Labels

    BS 60-4 Safety Information Safety Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below: Label Meaning This molded-in label contains important safety and operating information. If it becomes illegible, the cover must be replaced. Refer to the Parts Book for ordering information.
  • Page 20 Safety Information BS 60-4 Label Meaning — Shut off the engine before refueling. — CAUTION! Use only clean, filtered gasoline fuel. WARNING! Hot surface! WARNING! Serious injury if struck by compressed spring or cover. If the spring system cover is removed improperly, the springs can eject.
  • Page 21 BS 60-4 Safety Information Label Meaning Guaranteed sound power level in dB(A). CAUTION! Use only clean, filtered gasoline fuel. A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this plate so it will be available should the name- plate become lost or damaged.
  • Page 22: Operating Labels

    Safety Information BS 60-4 Operating Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below: Label Meaning — Turn the engine switch to the ON position. — Close the choke. — Pull the rewind starter.
  • Page 23 BS 60-4 Safety Information Label Meaning Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast Fuel valve: Closed Open Engine stop button: Press to stop engine. Choke: 0 = Open l = Closed This rammer is equipped with a low oil...
  • Page 24: Operation

    Operation BS 60-4 Operation Application Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, and other structures. Recommended Fuel This engine is certified to operate on automotive unleaded gasoline.
  • Page 25: To Stop

    BS 60-4 Operation Note: First time use, engines recently serviced, run out of fuel or not used for long periods of time may need the rope to be pulled more times to move fuel to the carburetor. 3.4.6 Open choke (b2) on the carburetor as the engine warms up.
  • Page 26: Low Oil Shutoff Switch (If Equipped)

    Operation BS 60-4 Low Oil Shutoff Switch (if equipped) The low oil shutoff switch is designed to prevent engine damage caused by an insufficient amount of oil. When starting the machine: • if the warning light flashes quickly once, this indicates the engine oil level is acceptable.
  • Page 27: Proper Operation

    BS 60-4 Operation Proper Operation See Graphic: wc_gr002612, wc_gr001455 Keep vibratory rammer clean and dry. Avoid no-load strokes. Never allow the rammer to run full throttle when forcing away material or when lifting the equipment. For optimal control, performance, and minimal hand/arm vibration, grasp handle as shown.
  • Page 28: Proper Compaction

    Operation BS 60-4 Proper Compaction See Graphic: wc_gr000045 3.8.1 Run rammer at the full throttle position (a4) for maximum performance. 3.8.2 Guide rammer with its handle. Allow machine to pull itself forward. DO NOT try to over-power the machine. 3.8.3 For best compaction, the shoe must hit the ground flat (b), not on its toe or heel.
  • Page 29: Maintenance

    BS 60-4 Maintenance Maintenance Periodic Maintenance Schedule Maintenance, replacement, or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Every Every Every Daily After week month 3 months Every before...
  • Page 30: Servicing Air Cleaner

    Maintenance BS 60-4 Servicing Air Cleaner See Graphic: wc_gr001306 NEVER use gasoline or other types of low flash point solvents for cleaning the air filter. A fire or explosion could result. WARNING NOTICE: NEVER run the engine without the main paper air filter (b).
  • Page 31: Engine Oil

    BS 60-4 Maintenance Engine Oil See Graphic: wc_gr002431 4.3.1 Drain the oil while the engine is still warm. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off.
  • Page 32: Lubrication

    Maintenance BS 60-4 Lubrication See Graphic: wc_gr001488 Ramming system Check oil level: 4.4.1 Tilt the machine backwards approximately 15° until the engine is level by placing a wedge under the shoe. 4.4.2 Check the oil level through oil sightglass (d). Proper ramming system lubrication is indicated when approximately 1/2–3/4 of the sightglass is...
  • Page 33 BS 60-4 Maintenance...
  • Page 34: Shoe Hardware

    Maintenance BS 60-4 Shoe Hardware See Graphic: wc_gr000048 On new machines, or after replacing shoe, check and tighten shoe hardware (a) after the first 5 hours of operation. Inspect hardware every week thereafter. Torque hardware as specified. Long-Term Storage 4.6.1 Drain the fuel from the tank.
  • Page 35: Transportation

    BS 60-4 Maintenance Transportation See Graphic: wc_gr001457 4.7.1 Always shut off engine and close fuel valve when transporting machine. 4.7.2 Make sure lifting device has enough capacity to hold machine (see identification plate on machine for weight). 4.7.3 Use central lifting point (a) when lifting machine.
  • Page 36: Troubleshooting

    Maintenance BS 60-4 Troubleshooting Problem / Symptom Reason / Remedy Engine does not start, or • No fuel in tank. stalls. • Check engine oil level. • Spark plug fouled. • Fuel valve closed. • Engine switch is in the “OFF” position.
  • Page 37 BS 60-4 Maintenance Problem / Symptom Reason / Remedy On machines equipped with • Check the switch for proper wire connections. the low oil shutoff switch, the • Switch is not functioning properly. Replace the engine starts and continues to switch.
  • Page 38 Technical Data BS 60-4 Technical Data Rammer Engine power rating Gross power rating per SAE J1995. Actual power output may vary due to conditions of specific use. Item Number: BS 60-4s 0620072 BS 60-4 0620074 0009340 BS 60-4s 0620483 0620000...
  • Page 39 Technical Data BS 60-4 Sound Measurements Products are tested for sound pressure level in accordance with EN ISO 11204. Sound power level is tested in accordance with European Directive 2000/14/EC - Noise Emission in the Environment by Equipment for use outdoors.
  • Page 41 EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER NEUSON CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER NEUSON SE AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41...
  • Page 43 EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER NEUSON CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER NEUSON SE AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41...
  • Page 44 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

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