Circuit Breaker; Battery Harness Fuse; Controller - Golden LiteRider GL140 Service Manual

CIRCUIT BREAKER REPLACEMENT
Tools needed: Slotted screwdriver, Phillips screwdriver, and adjustable wrench
1. Place the freewheel lever in the engaged position.
2. Remove the key from the key switch.
3. Remove battery pack.
4. Use an adjustable wrench to loosen the circuit breaker button cover.
5. Remove the eight (8) screws that fasten the battery pack together.
6. Disconnect the top battery from the battery harness and circuit breaker.
7. Disconnect the bottom battery from the circuit breaker.
8. Install the new circuit breaker onto the bottom battery.
9. Reinstall the new circuit breaker onto the top battery.
10. Connect the battery harness to the top battery.
11. Reinstall the battery pack halves together.
12. Tighten the circuit breaker button cover.
BATTERY HARNESS FUSE REPLACEMENT
Tools needed: Phillips screwdriver and adjustable wrench
1. Place the freewheel lever in the engaged position.
2. Remove the key from the key switch.
3. Remove the battery pack.
4. Use an adjustable wrench to loosen the circuit breaker button cover.
5. Remove the eight (8) screws that fasten the battery pack together.
6. Open the battery harness fuse holder.
7. Remove the old fuse from the fuse holder.
8. Install a new fuse into the fuse holder.
9. Reinstall the bottom half of the battery pack onto the top half.
10. Tighten the circuit breaker button cover.
11. Reinstall the battery pack.
CONTROLLER REPLACEMENT
Tools needed: Phillips screwdriver
1. Place the freewheel lever in the engaged position
2. Remove the key from the key switch.
3. Remove the seat.
4. Remove the floor basket.
5. Remove the rear floor mat.
6. Unplug the main harness, the front intermediate motor
harness, and the power harness from the controller.
See #1, #2, and #3 on figure 32.
NOTE: Make sure not to mix up the red/black front
intermediate motor harness wires with the red/black
power harness wires.
7. Remove the two (2) screws that attach the controller to the frame. See #4 on figure 32.
8. Install the new controller onto the frame.
9. Plug in the main harness, the front intermediate motor harness, and the power harness into the new controller.
10. Reinstall the rear floor mat.
11. Reinstall the rear floor basket.
12. Reinstall the seat.
LiteRider_SG_REVA_040711
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Figure 32. Controller
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