Related Manuals for Golden Buzzaround Carry On
Summary of Contents for Golden Buzzaround Carry On
- Page 1 Buzzaround Carry On Service Guide Model: GB120 This Service Guide contains: Troubleshooting Replacement Instructions Multi-meter Instructions...
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Page 3: Table Of Contents
Table of Contents Nomenclature and Contact Information..................4 ABOUT THE BUZZAROUND CARRY ON SERVICE GUIDE............5 Buzzaround Carry On Components..................5-10 Wiring Diagram..........................11 SCENARIO 1: Turn the key to the on position and no power............12 SCENARIO 2: Battery Pack will not charge.................13 BEEP/FLASH CODES......................14-17 BEEP/FLASH CODE #1 - Battery Pack Low (Scooter may drive slowly)........14... -
Page 4: Nomenclature And Contact Information
20 - LED Tail Light 7 - Drive Train 14 - USB Board (Inside) 21 - Deck (Upper/Lower) (Transaxle, Motor, Brake) Figure 1. Buzzaround Carry On (Model GB120) Contact Information Toll-free: 800-624-6374 Golden Technologies Mobility Tech: x501 401 Bridge Street... -
Page 5: About The Buzzaround Carry On Service Guide
Make sure that the battery pack is fully charged and in good working order. When possible, keep a known good battery pack in your shop at all times. The Buzzaround Carry On uses (1) 15AH or 6.5AH Lithium Ion battery pack. Problems that surface during troubleshooting are often due to the fact that the battery pack is not fully charged or can not hold a charge. - Page 6 Component: 1-24VDC Lithium Ion Battery Pack (15AH or 6.5AH) - #1 Location: Center of the upper deck. See figure 2. Function: Supply 24-29VDC to the motor and/or accessories. Connections: Connected by two spr ing loaded connector s at the r ear of the battery pack and a push-button latch at the front of the battery pack.
- Page 7 Spare Fuse Fuse Main Harness Figure 5. Controller Component: Contr oller - #4 Location: Mounted inside the deck under the r emovable contr oller cover . See figure 5. Function: Contr ols and monitor s the system. Uses a ser ies of beeps/flashes when something in the system is out of range.
- Page 8 Component: Br ake Har ness - #6 Location: Fr om the br ake to the contr ol boar d. See figure 7. Function: Pr ovides connectivity between the br ake and the freewheel switch. Connections: CN4 on the contr ol boar d. Refer to the wir ing diagram on page 11.
- Page 9 Component: Key Switch - #10 Location: Mounted on the contr ol panel. See figure 11. Function: Completes the cir cuit to pr ovide power to the motor. Connections: CN2 on the console boar d. Refer to the wiring diagram on page 11. Failure Signs: No power when the key is in the “ON”...
- Page 10 Component: Off-Board Charger - NA, (Not shown) Location: Stor ed inside a pouch on the seatback. Function: Charges the batter y pack. Connections: Connects to the XLR char ger por t on the tiller or back side of the batter y pack. Refer to the wiring diagram on page 11.
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Page 11: Wiring Diagram
Dynamic R-Series Controller (4) 24 Volt Battery Pack (1) Motor Harness (3) Battery Harnesses (2) 14-Pin Connector Charger Harness (11) (10) Figure 14. Buzzaround Carry On Wiring Diagram... -
Page 12: Scenario 1: Turn The Key To The On Position And No Power
SCENARIO 1: TURN THE KEY TO THE ON POSITION AND NO POWER Put the key into the key switch and turn to the on position. There is no power to the dash. The horn does not work and the battery condition meter does not work. Battery voltage travels from the battery, through the controller and the key switch. -
Page 13: Scenario 2: Battery Pack Will Not Charge
SCENARIO 2: BATTERY PACK WILL NOT CHARGE The battery charger needs to “see” at least 22VDC at the charger port. Otherwise, it may not send a charging current to the batteries. This test will ensure that the battery voltage is making it to the charger port., and that the battery pack is working properly. -
Page 14: Beep/Flash Codes
BEEP/FLASH CODES The controller uses audible beeps/flashes to indicate the status of the system. When the controller notices that there is a malfunction in the system, it will beep/flash a code when the power is on. For example, when it beeps/flashes five times and stops that indicates beep/flash code #5 –... -
Page 15: Beep/Flash Code #5 - Brake Fault
BEEP/FLASH CODE #5 - BRAKE FAULT This Beep/Flash Code occurs because the park brake release switch is active or the park brake may be faulty. Check the Park Brake Position 1. Turn the key to the off position. 2. Disengage and then re-engage the park brake. 3. -
Page 16: Beep/Flash Code #7 - Paddle Fault/Speed Control Fault (Voltage Error)
BEEP/FLASH CODE #7 - THROTTLE POT/SPEED CONTROL FAULT This Beep/Flash Code occurs because there is a fault with the throttle pot, speed pot, or the associated wiring. Check Throttle Pot Resistance at Controller. 1. Remove the battery pack. 2. Remove the controller panel by loosening the (2) thumb screws on the scooter deck directly below the seat. -
Page 17: Beep/Flash Code #8 - Motor Voltage Fault (Open/Shorted)
11. Insert the multimeter probes into the throttle pot connector (CN7) at the yellow wire and the orange wire. See figure 28. Note the r esistance r eading. Insert the multimeter probes into the throttle pot connector (CN7) at the yellow wire and the blue wire. -
Page 18: Buzzaround Carry On Replacement Instructions
BUZZAROUND CARRY ON REPLACEMENT INSTRUCTIONS DRIVEWHEEL REPLACEMENT Tools needed: 5mm Allen wrench, small straight screwdriver. 1. Place the freewheel lever into the engaged position. 2. Remove the key from the key switch. 3. Place the rear of the scooter onto blocks. -
Page 19: Battery Pack
Front BATTERY PACK REPLACEMENT Tools needed: None 1. Place the freewheel lever in the engaged position. 2. Remove the key from the key switch. 3. Press the release lever in front of the battery pack on the scooter deck. 4. Remove the battery pack. See figure 34. 5. -
Page 20: Controller
FUSE REPLACEMENT - CONTINUED 3AMP MINI GLASS - TILLER FUSE REPLACEMENT Tools needed: None 1. Remove the key from the key switch. 3. Remove the fuse cap by turning it counterclockwise. See figure 35. 4. Remove the bad fuse. 5. Install a new fuse, insert the cap, and twist the cap clockwise to secure. 35 AMP BLADE - CONTROLLER FUSE REPLACEMENT Tools needed: None 1. -
Page 21: Dash And Dash Components
DASH and DASH COMPONENTS REPLACEMENT Tools needed: Phillips screwdriver, 5mm Allen wrench, 3mm Allen wrench, slotted screwdriver Before attempting repairs, engage the brake, turn off the key switch, and remove the battery pack. 1. Remove the (7) dash screws. See figure 37. 2. -
Page 22: Transaxle Assembly
COMPLETE TRANSAXLE ASSEMBLY REPLACEMENT Tools needed: Phillips screwdriver, Small Straight Screwdriver Bolt, Washer, Cap 5mm Allen wrench, 13mm Socket Drive Wheel Before attempting repairs, engage the brake, turn off the key switch, and remove the Brake battery pack. Motor Axle Key 1. -
Page 23: Steering Assembly
STEERING ASSEMBLY REPLACEMENT Tools needed: Small Straight Screwdriver, 5mm Allen Wrench, 8mm Allen Wrench Before attempting repairs, engage the 5MM ALLEN BOLT brake, turn off the key switch, and remove the battery pack. 1. Remove the (2) front wheel caps. 2. -
Page 24: Appendix A - How To Use A Voltmeter
APPENDIX A - HOW TO USE A VOLTMETER Step 1 Plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 Turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use DCV. -
Page 25: Appendix B - How To Use An Ohm Meter
APPENDIX B - HOW TO USE AN OHM METER Ohm’s law breaks down into the basic equation: Voltage = Current x Resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose problems with that circuit. - Page 26 Model: GB120 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com BUZZAROUND CARRY ON_SERVMAN_07.01.2021...