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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
PMP 01
Order no.: 11000105
◼
PMP 02
Order no.: 11000106
◼
PMP-c 01
Order no.: 11015620
◼
PMP-c 02
Order no.: 11015621
◼
Assembly instructions EN
Gantry modules
PMP
◼
◼
PMP I PMPc
17.04.2023
I
PMP-c
◼
V4.0
1–70
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Table of Contents
Related Manuals for Afag PMP
Summary of Contents for Afag PMP
- Page 1 PMP 01 Order no.: 11000105 ◼ PMP 02 Order no.: 11000106 ◼ PMP-c 01 Order no.: 11015620 ◼ PMP-c 02 Order no.: 11015621 ◼ ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 1–70...
- Page 2 Your Afag team © Subject to modifications The gantry modules have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
3.1.2 Technical data PMP ................17 3.1.3 Preferred combinations PMP ............... 18 3.1.4 Module loads PMP ................19 3.1.5 Determination of the stroke - PMP ............20 Gantry module PMP-c ................21 3.2.1 Dimensional drawing PMP-c ..............21 3.2.2 Technical data PMP-c ................22 3.2.3 Preferred combinations PMP-c ............ - Page 4 6.3.2 PMP/PMP-c Version 02 ............... 43 Connection to the pneumatic system ............44 6.4.1 Pneumatic diagram PMP/PMP-c Version 01 ........44 6.4.2 Pneumatic diagram PMP / PMP-c Version 02 ........45 Installation of intermediate stops ..............45 6.5.1 Gantry module PMP ................45 6.5.2 Gantry module PMP-c ................
- Page 5 Table of contents 6.8.1 Proximity switches Ø6.5 mm - for PMP/PMP-c version 01 ....51 6.8.2 Initiator Ø6.5 mm Version 02 ............... 52 6.8.3 Initiator 8x8 mm ..................53 6.8.4 Option - Initiator for slide control ............54 Commissioning ....................55 Safety instructions for commissioning ............
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Page 6: General
Contents and purpose of these assembly instructions These assembly instructions contain important information on assembly, commissioning, functioning and maintenance of the gantry modules PMP and PMP-c to ensure safe and efficient handling and operation. Consistent compliance with these assembly instructions will ensure: ▪... -
Page 7: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections ◼ Enumerations not ordered ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 7–70... -
Page 8: Applicable Documents
▪ Wear parts (e.g., shock absorbers) are excluded from the warranty.* The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. * However, a customer has a right to a defect-free product. This does also apply to defective accessories and wear parts. -
Page 9: Safety Instructions
The PMP/PMP-c modules are exclusively intended for moving payloads up to a maximum of 15 kg for the PMP and 5 kg for the PMP-c, which do not react in a manner that endangers persons, property or the environment when manipulated. -
Page 10: Obligations Of The Operator And The Personnel
▪ provide the necessary personal protective equipment (e.g., protective gloves) and instruct the personnel to wear it, ▪ update the related safety data sheets. 10 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 11: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience are capable of identifying risks and preventing possible hazards arising from the use of the machine. ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 11–70... -
Page 12: Personal Protective Equipment (Ppe)
Changes & Modifications No changes may be made to the gantry modules which have not been described in these assembly instructions or approved in writing Afag Automation AG. Afag Automation AG accepts no liability for unauthorised changes or improper assembly, installation, commissioning, maintenance or repair work. -
Page 13: General Hazards / Residual Risks
▪ on the gantry modules themselves, ▪ property damage. The PMP/PMP-c gantry module is a fine mechanical unit and must be handled with the necessary care and cleanliness during transport and storage as well as when handling, setting up and assembling! -
Page 14: Danger Due To Electricity
Danger of injury by moving components! Limbs can be crushed by moving components! ▪ Work on and with gantry module may only be carried out by qualified personnel. 14 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 15: Danger Due To Pneumatics
▪ The due diligence obligations of the operating company include ensuring that the personnel carrying out maintenance work is appropriately trained and qualified. ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 15–70... -
Page 16: Technical Data
Technical data Technical data Gantry module PMP 3.1.1 Dimensional drawing PMP Fig. 1 Dimensional drawing PMP 16 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 17: Technical Data Pmp
Technical data 3.1.2 Technical data PMP Fig. 2 Table technical data PMP ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 17–70... -
Page 18: Preferred Combinations Pmp
Technical data 3.1.3 Preferred combinations PMP 18 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 19: Module Loads Pmp
Technical data 3.1.4 Module loads PMP Fig. 3 Table module loads PMP ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 19–70... -
Page 20: Determination Of The Stroke - Pmp
Technical data 3.1.5 Determination of the stroke - PMP 20 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 21: Gantry Module Pmp-C
Technical data Gantry module PMP-c 3.2.1 Dimensional drawing PMP-c Fig. 4 Dimensional drawing PMP-c ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 21–70... -
Page 22: Technical Data Pmp-C
Technical data 3.2.2 Technical data PMP-c Fig. 5 Table technical data PMP-c 22 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 23: Preferred Combinations Pmp-C
Technical data 3.2.3 Preferred combinations PMP-c ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 23–70... -
Page 24: Module Loads Pmp-C
Technical data 3.2.4 Module loads PMP-c Fig. 6 Table module loads PMP-c 24 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 25: Determination Of The Stroke - Pmp-C
Technical data 3.2.5 Determination of the stroke - PMP-c ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 25–70... -
Page 26: Transport, Packaging And Storage
▪ Handle the shock absorbers with care. chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. 26 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 27: Scope Of Supply
The modules are supplied with an operating and assembly manual and a safety data sheet (see scope of supply below). PMP 01 PMP 02 Gantry module PMP version 01 Gantry module PMP version 02 Shock absorber SD M14x1-1 Shock absorber SD M14x1-1... -
Page 28: Packaging
▪ Clean the gantry module and protect the blank metal parts against corrosion using the appropriate means. ▪ Protect the gantry module from dirt and dust. 28 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 29: Design And Description
Design and description This chapter provides an overview of the gantry modules’ structure and functioning. Two variants are available for the basic version of the PMP /PMP- Fig. 8 Version 01: with pneumatic cylinder (1) and 2 fixed end stops (2) ◼... - Page 30 The special versions with two drive cylinders on the base body are not dealt with separately in these assembly instructions, as the basic information on the standard versions also applies to the special versions. 30 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0...
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Page 31: Gantry Module Pmp Version 01
12. Socket head screw M5x18 25. End stop 13. Slot nut 5.1.2 Functional description PMP Version 01 The pneumatic cylinder (Fig. 10, 10) is actuated via the compressed air connections (P1 and P2). The cylinder moves the carriage (Fig. 10, 1 and 9) mounted on four recirculating ball guides (Fig. -
Page 32: Gantry Module Pmp Version 02
23. Carriage 12. Centring sleeve 24. Intermediate stop 5.2.2 Functional description PMP Version 02 The pneumatic cylinder (Fig. 11, 6) is actuated via the compressed air connections (P1 and P2). The cylinder moves the slide (Fig. 11, 23) mounted on four recirculating ball guides (Fig. 11, 23). The stroke is damped by the shock absorbers in the stop carriage (Fig. -
Page 33: Gantry Module Pmp-C Version 01
12. Socket head screw M5x16 25. End stop 13. Slot nut 5.3.2 Functional description PMP-c Version 01 The pneumatic cylinder (Fig. 12, 10) is actuated via the compressed air connections (P1 and P2). The cylinder moves the carriage (Fig. 12, 1 and 9) mounted on four recirculating ball guides (Fig. -
Page 34: Gantry Module Pmp-C Version 02
23. Carriage 12. Centring sleeve 24. Intermediate stop 5.4.2 Functional description PMP-c Version 02 The pneumatic cylinder (Fig. 13, 6) is actuated via the compressed air connections (P1 and P2). The cylinder moves the carriage (Fig. 13, 11 and 13), which is mounted on four recirculating ball guides (Fig. -
Page 35: Accessories
Design and description Accessories With additional accessories available separately, the PMP/PMP-c module can be equipped for a wide range of applications. You will find more information on the accessories for the gantry modules on our website www.afag.com. 5.5.1 PMP Version 01 ... -
Page 36: Pmp Version 02
Design and description 5.5.2 PMP Version 02 Article Order no. ( Catalogue) Item Stop slide Shock absorber SD 14x1-1 and SD 14x1-2 Initiator INI d6.5x35-Sn1.5-PNP-close-M8x1 Initiator holder Intermediate stop End stop Centering bushing Connecting plates Cover cap 40x40 mm... -
Page 37: Pmp-C Version 01
Design and description 5.5.3 PMP-c Version 01 Order no. ( Catalogue) Item Article Connecting plates Stop screws AS 08/40 Shock absorber SD 14x1-1 and SD 14x1-2 Cover cap 20x40 mm Cover cap 20x60 mm Angle profile Centering bushing Initiator IH Ø 6.5 mm Initiator holder IH Ø... -
Page 38: Pmp-C Version 02
Design and description 5.5.4 PMP-c Version 02 Order no. ( Catalogue) Item Article Stop slide Shock absorber SD 14x1-1 and SD 14x1-2 Initiators IH Ø 6.5 mm Intermediate stop End stop Fine adjustment Proximity switch for intermediate stop Connecting plates... -
Page 39: Installation, Assembly And Setting
No liability can be assumed for damages caused by improper installation/assembling work on the gantry modules by the operator. chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 39–70... -
Page 40: Installation And Assembly
Installation and assembly 6.2.1 Assembly & attachment The PMP/PMP-c modules were only designed for use in a horizontal position and may only be operated in this position! Fixing is carried out directly in the profile grooves or with a component from the AFAG range. -
Page 41: Tightening Torques For Screws
Installation, assembly and setting Centering bushing and hole grid To position the modules, insert the centring sleeves supplied ( chap. 5.5 "Accessories") in two diagonally opposite holes. PMP / PMP-c Hole grid 48 x 48 mm Thread/Bore Centering bushing (H7) Ø... -
Page 42: Setting The Pmp/Pmp-C Modules
Installation, assembly and setting Setting the PMP/PMP-c modules 6.3.1 PMP/PMP-c Version 01 Fig. 20 Adjustment of stop screws PMP version 01 Fig. 21 Adjustment of stop screws PMP-c version 01 1. Stop screws 2. Shock absorber 3. Initiators Procedure for setting the PMP/PMP-c version 01: 1. -
Page 43: Pmp/Pmp-C Version 02
Installation, assembly and setting 6.3.2 PMP/PMP-c Version 02 Fig. 22 Adjustment of stop screws PMP version 02 Fig. 23 Adjustment of stop screws PMP-c version 02 1. End stops 4. Shock absorber 2. Fine adjustment 5. Initiators 3. Intermediate stops Procedure for setting the PMP/PMP-c version 02: 1. -
Page 44: Connection To The Pneumatic System
The minimum compressed air quality shall comply with the specifications of ISO 8573-1:2010. 6.4.1 Pneumatic diagram PMP/PMP-c Version 01 Fig. 24 Pneumatic circuit diagram PMP/PMP-c Version 01 1. Rear air connection (G1/8") 4. -
Page 45: Pneumatic Diagram Pmp / Pmp-C Version 02
Installation, assembly and setting 6.4.2 Pneumatic diagram PMP / PMP-c Version 02 Fig. 25 Pneumatic circuit diagram PMP/PMP-c Version 02 1. Compressed air connection rear (G1//8“) 6. Maintenance unit 2. Compressed air connection front (G1//8“) 7. 5/3 Way-valve 3. Rear air connection intermediate position M5 8. -
Page 46: Gantry Module Pmp-C
Installation, assembly and setting 6.5.2 Gantry module PMP-c Fig. 27 Pneumatic circuit diagram PMP-c When using several intermediate stops, a minimum grid of 30 mm must be provided. If the pneumatic cylinders are detected with magnetic switches, a minimum distance of 40 mm is necessary! 6.5.3 Installation magnetic switch to intermediate stop... -
Page 47: Adjustment Of Stop Screws (As 12/60)
7. End stop 3. Slide 8. Lock nut 4. End stop 9. Stop screw 5. Lock nut The assembly procedure is identical for the module PMP and PMP-c version 01 and 02! ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023... -
Page 48: Adjustment Of The Shock Absorber
5. Secure lock nut (Fig. 30, 5). 1 turn = 1 mm 6. Apply compressed air at P2. The slide (Fig. 30, 3) of the PMP moves up to the limit by the end stop (Fig. 30, 7). 7. Loosen lock nut (Fig. 30, 8). -
Page 49: Shock Absorber Adjustment (Sd 14X1-1)
5. Stop screw 2. Shock absorber 6. Shock absorber 3. Slide 7. Lock nut 4. Lock nut The assembly procedure is identical for the module PMP and PMP-c version 01 and Issue 02! ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023... -
Page 50: Installation Of The Initiator (Sensors)
The Ø 6,5 mm and 8x8 mm proximity switches can only be used with the stop screws of the AS series. The initiators and holders are not included in the scope of delivery of the PMP module! Technical data initiators 10 –... -
Page 51: Proximity Switches Ø6.5 Mm - For Pmp/Pmp-C Version 01
Installation, assembly and setting 6.8.1 Proximity switches Ø6.5 mm - for PMP/PMP-c version 01 Fig. 34 Installation of initiator Ø6.5 mm in PMP version 01 Fig. 35 Installation of initiator Ø6.5 mm in PMP-c version 01 1. Initiator holder 3. Initiator 2. -
Page 52: Initiator Ø6.5 Mm Version 02
Installation, assembly and setting 6.8.2 Initiator Ø6.5 mm Version 02 Fig. 36 Installation of initiator Ø6.5 mm in PMP/PMP-c version 02 1. Slide 3. Screw 2. End position 4. Initiator Mounting the initiator - D 6.5 mm Version 02 Proceed as follows to install the initiator: 1. -
Page 53: Initiator 8X8 Mm
Installation, assembly and setting 6.8.3 Initiator 8x8 mm Fig. 37 Installation of initiator 8x8 mm in PMP/PMP-c 1. Initiator 5. Stop screw 2. Screws 6. Screw 3. Initiator holder 7. Connector 4. Initiator 8. Connector Mounting the proximity switches 8x8 mm Proceed as follows to install the initiator: 1. -
Page 54: Option - Initiator For Slide Control
With the slide control, the slide position can be additionally controlled in the intermediate position. Mounting of the initiator for the slide position control The assembly procedure is identical for PMP and PMP-c version 01 and 02! Screw heads: Contacts for sensor Additional slide position control Slide contact screws: Activate add. -
Page 55: Commissioning
▪ Always operate the gantry modules with shock absorbers! chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 55–70... -
Page 56: Commissioning Of The Modules
3. Make sure that there are no persons or tools within the working area of the module. 4. Perform test run: Start with slow traversing movements. Then continue under normal operating conditions. Commissioning is completed. 56 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 57: Fault Elimination
▪ Before starting any work on the module, switch off the control unit and secure to prevent it from being switched on. ▪ Depressurise the PMP module! chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. - Page 58 Fault elimination Table troubleshooting The following table contains an overview of possible fault causes and how to proceed to eliminate them. Defective components must be replaced exclusively by Afag original spare parts. Fault Possible cause Remedy: ▪ No compressed air ▪...
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Page 59: Maintenance And Repair
▪ Before starting any activities, switch off the media supply (pneumatics) and secure it from being switched on again! chap. 2 „Safety instructions“ in this Also observe the safety instructions in manual. ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 59–70... -
Page 60: Maintenance Activities And Maintenance Intervals
Maintenance and repair Maintenance activities and maintenance intervals 9.3.1 Overview of the maintenance points Fig. 40 Maintenance points Gantry module (PMP and PMP-c) System Interval Maintenance point Maintenance work Remarks [On/Off] Gantry module Cleaning Check for dirt particles and Regularly... -
Page 61: Lubrication Of The Ball Bearing Carriages
AFB Grease from THK Grease alternative Type KP-2, K (Din 51502) Type NLGI-Class 1 (DIN 51818) Maintenance and care (lubrication) Grease lubrication Lubrication quantity Initial lubrication 0.5 cm Relubrication 0.5 cm ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 61–70... - Page 62 Maintenance and repair Lubrication sets for PMP/PMP-c guides are available as accessories. Order number: see options. Fig. 41 Lubrication set for guides gantry module (PMP and PMP-c) With oil lubrication, the lubrication quantity must be applied with a single lubrication pulse! Lubricants with additives such as e.g: MoS2, graphite or PTFE must not...
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Page 63: Compressed Air Specifications
The gantry modules are lifetime lubricated and can be operated with lubricated or non-lubricated compressed air. Before operating the PMP with oil-free compressed air, make sure that the module has never been operated with oil-lubricated compressed air! Compressed air specification Dry (condensation-free) Filtered (40 μm filter for lubricated air) -
Page 64: Further Maintenance
After the official warranty period has expired, wear parts can be replaced by the customer. Other defective module parts may only be replaced by Afag! Please note that Afag does not assume any warranty for gantry modules that have not been replaced or repaired by Afag! 9.4.2 Safety instructions... -
Page 65: Replace Pneumatic Cylinder
Maintenance and repair 9.4.3 Replace pneumatic cylinder Depending on the system configuration, the PMP/PMP-c module must be removed from the entire system before the cylinder can be replaced. Fig. 42 Commissioning the gantry module Procedure for the PMP modules version 01 and 02 1. -
Page 66: Replace Carriage And Guide Rail
The process is complete. 9.4.4 Replace carriage and guide rail If the carriage is defective, the guide rail must also be replaced. Remove the PMP/PMP-c module from the system and send it to Afag Automation AG for repair! 66 – 70 ◼... -
Page 67: Decommissioning, Disassembly, Disposal
▪ Disconnect the media supply (pneumatics) before removing the modules! ▪ Disassembly should only be carried out by qualified personnel! ▪ Only remove module when the controller is switched off and secured! ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0 67–70... -
Page 68: Disposal
▪ Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. ▪ Information on proper disposal can be obtained from the responsible local authorities. 68 – 70 ◼ ◼ ◼ Assembly instructions EN PMP I PMPc 17.04.2023 V4.0... -
Page 69: Declaration Of Incorporation
Product description Gantry module (pneumatics) Type: PMP 01, PMP 02, PMP-c 01, PMP-c 02 Consecutive serial no. 50XXXXXX complies with the following essential health and safety requirements of the Machinery Directive 2006/42/EC at the time of declaration: 1.1; 1.1.1; 1.1.2; 1.2.3; 1.3; 1.3.3; 1.3.7; 1.3.8.1; 1.4.1; 1.5.7; 1.6; 1.6.1; 1.6.2; 1.6.3;... - Page 70 Afag Automation Americas Afag Automation APAC Schaeff Machinery & Services LLC. Afag Automation Technology (Shanghai) Co., Ltd. 883 Seven Oaks Blvd, Suite 800 Room 102, 1/F, Bldg. 56, City Of Elite Smyrna, TN 37167 No.1000, Jinhai Road, Pudong New District...
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