Exmark Ultra VAC QDS Lazer Z Operator's Manual
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Exmark Ultra VAC QDS Lazer Z Operator's Manual

Exmark Ultra VAC QDS Lazer Z Operator's Manual

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For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
For Serial Nos.
440,000 & Higher
Part No. 103-4743
www.mymowerparts.com

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Summary of Contents for Exmark Ultra VAC QDS Lazer Z

  • Page 1 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For Serial Nos. 440,000 & Higher Part No. 103-4743 www.mymowerparts.com...
  • Page 2 ♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
  • Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 TABLE OF CONTENTS Description Page 1. Safety 1.1 Safety Alert Symbol ................1 1.2 Training ....................1 1.3 Preparation................... 1 1.4 Operation................... 2-3 1.5 Safety Signs ..................4 2. Specifications 2.1 Model Number and Required Accessories..........5 2.2 Dimensions...................

  • Page 6: Safety

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac QDS as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac QDS, carefully read and understand this manual and the operator’s manual for your mower in their entirety.

  • Page 7: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
  • Page 8 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 • Use a walk behind mower and/or a hand trimmer near drop-offs, ditches, steep banks or water. This area can be dangerous, see Figure 1. Figure 1 SAFE ZONE FOR MOWING •...

  • Page 9: Safety Signs

    Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.4.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark Ultra Vac QDS. PART NO. 103-0878 LOCATION: Top of Caster Weights &...

  • Page 10: Specifications

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 2. SPECIFICATIONS 2.1 MODEL NUMBERS AND REQUIRED ACCESSORIES: LZUVD60C The following accessories are required for installation: Lazer Z and Lazer Z XP SN Below 190,000 SN 190,000 - 259,999 SN 260,000 – 351,999...

  • Page 11: Assembly Instructions

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3. ASSEMBLY INSTRUCTIONS – LAZER Z & LAZER Z XP 3.1 ASSEMBLY DIAGRAM Ref . Ref . Description Description (60 / 72 LZ) (60 / 72 XP) (60 / 72 LZ) (60 / 72 XP) Hopper Assembly 3/8-16 x 1.00 Hex Screw...

  • Page 12: Install Hopper Assembly

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.2 INSTALL THE HOPPER ASSEMBLY Lazer Z units only (Lazer Z XP units skip to section 3.2.8) 3.2.1 When installing the Ultra Vac QDS onto a liquid cooled Lazer Z, the rear bumper plate must be removed.
  • Page 13 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 For units with a 2 post folding ROPS installed: the ROPS must be temporarily removed for installation of the Ultra Vac QDS. 3.2.5 Mount the handle assembly (Item 7) onto left hand frame bracket (Item 15) using 3/8-16 x 1.00 screws (Item 23), 3/8 spring disk washers (Item 25) and 3/8-16...
  • Page 14 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: On 60 inch units, the lower bolt on the wheel channel is best installed by positioning the nut behind the hole using a deep socket and turning the bolt through the hole into the nut.
  • Page 15 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.2.12 For units with a ROPS installed: Install the frame brackets (Item 16), and ROPS lower roll bar tubes LOOSELY to the mounting pads on the Lazer Z XP frame. Use the ROPS mounting hardware, 3/8-16 x 1 1/2 screws, 3/8 spring disk washers and 3/8-16 whizlock nuts.

  • Page 16: Install Blower Assembly

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 5 UPPER ROLL BAR INSTALLATION 3.2.15 All Units: Tighten all the hardware that attaches the Ultra Vac mount to the machine frame. Start with the screws that hold the mount weldment to the rear of the unit and work forward.
  • Page 17 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTE: On units with wrench flats on the spindle just above the blade use a 1-inch wrench on the flat sides of the spindle shaft to prevent the spindle from turning. On units that do not have a wrench flat, block the blade rotation with a block of wood between the blade and baffles as indicated in the blade service section of the Lazer Z operator’s manual.

  • Page 18: Assemble Tubes

    Follow the instructions in this kit. These decks will also require drilling the hole at the front upper corner of the discharge opening to ½ inch diameter. (See Figure 9). Touch up with red paint Exmark P/N 1-850337. FIGURE 9 3.3.13 Mount the blower on the deck by sliding the mounting pin into the tube at the rear...

  • Page 19: Install The Front Weight

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.4.2 Fasten the upper and lower tubes together using three of the hardware sets removed from the lower tube in step 3.4.1. The heads of the screws must be inside the tube to prevent accumulation of grass inside the tube. The washer and the nut should be installed on the outside of the tube.
  • Page 20 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 11 3.5.6 For Lazer Z units prior to SN 440,000 with a ROPS: Open the floor pan and install (4) weight plates behind the front panel, (1) weight plate in front of the front panel, and (2) weight mounting plates (Items 35, and 41) as shown in Figure 12 using (4) 5/16- 18 x 2.0 screws, (4) 5/16 flat washers, and (4) 5/16-18 whizlock nuts (Items, 36, 37,...

  • Page 21: Install The Caster Weights

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.5.9 Drill 3/8” holes at the points marked. 3.5.10 Follow steps 3.5.6 through 3.5.7 for weight installation (See Figure12). 3.6 INSTALL THE CASTER WEIGHTS Note: The caster weights are heavy. Use care when lifting them. Make sure that you can hold them securely before lifting them.

  • Page 22: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 3.7 ADJUSTMENTS: Your Ultra Vac QDS was adjusted at the factory to operate properly. However, there are three basic adjustments that can be made, should your unit require them: 3.7.1 Door closing: The closing of the door is controlled by the two hinge links (Figure 15 –...

  • Page 23: Operation

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4. OPERATION: 4.1 PRE-START 4.1.1 Read the operator’s manual for your mower and familiarize yourself with all controls before operating the machine. Make sure that you understand the controls, their locations, their functions, and their safety requirements.
  • Page 24 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 FIGURE 16 DISCHARGE CHUTE INSTALLATION 4.3.7 Re-install the plastic belt cover and tighten the knobs. 4.3.8 Disconnect the handle link from the actuation arm on the hopper. Connect the link to the arm on the handle mount for storage during side discharge operation.

  • Page 25: Transporting

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 4.4 TRANSPORTING 4.4.1 Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law.

  • Page 26: Maintenance

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15°. A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck.
  • Page 27 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1.4 Door cloth mesh: Service Interval: Daily. Inspect the cloth mesh for wear, tears, or damage. WARNING POTENTIAL HAZARD ♦ Under normal use the cloth mesh will deteriorate and wear. Objects could exit through worn cloth mesh at high speeds.

  • Page 28: Adjustments

    For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 5.1 ADJUSTMENTS Your Ultra Vac QDS was adjusted at the factory to operate properly. However, there are three basic adjustments that can be made, should your unit require them: 5.1.1 Door closing: The closing of the door is controlled by the two hinge links (Figure 15 –...

  • Page 29: Warranty

    Owner’s Responsibilities This warranty applies to Exmark turf equipment sold in the US The Exmark turf equipment, including any defective part, or Canada. This warranty may only be assigned or transferred must be returned to an authorized Exmark service dealer to a second (or third) owner by an authorized Exmark dealer.
  • Page 30 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 NOTES www.mymowerparts.com...
  • Page 31 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SERVICE RECORD Date Description of Work Done Service Done By www.mymowerparts.com...
  • Page 32 For Exmark Mower Parts Call 606-678-9623 or 606-561-4983 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE ® ® LAZER Z LAZER Z ® ® LAZER Z LAZER Z ® TURF RANGER VIKING HYDRO ® ® TURF TRACER TURF TRACER ®...

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Ultra vac qds lazer z xp

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