Exmark Ultra Vac Lazer Z HP Operator's Manual
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Exmark Ultra Vac Lazer Z HP Operator's Manual

Exmark Ultra Vac Lazer Z HP Operator's Manual

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For Serial Nos.
670,000 & Higher
Part No. 109-4196 Rev. A

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Summary of Contents for Exmark Ultra Vac Lazer Z HP

  • Page 1 For Serial Nos. 670,000 & Higher Part No. 109-4196 Rev. A...
  • Page 2 ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously. Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication.
  • Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
  • Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Description Page 1. SAFETY Safety Alert Symbol ................1 Training ....................1 Preparation ..................1-2 Operation................... 2-4 Safety Signs ..................4-5 2. SPECIFICATIONS Dimensions................... 6 Bagging System ................... 6 3. OPERATION .1 Pre-Start ....................6 Mowing ....................7 Bagger Removal for Side Discharge..........

  • Page 6: Safety

    MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac, carefully read and understand this manual and the operator’s manual for your mower in their entirety.

  • Page 7: Operation

    CAUTION POTENTIAL HAZARD ♦ This machine produces sound levels in excess of 85 dBA at the operator’s ear when in operation. WHAT CAN HAPPEN ♦ Exposure to sound levels of 85 dBA or above for extended periods of time can cause hearing loss.
  • Page 8 DANGER POTENTIAL HAZARD ♦ There are rotating blades in the blower and under the mower deck. WHAT CAN HAPPEN ♦ Blade contact can cause serious operator or bystander injury or even death. HOW TO AVOID THE HAZARD ♦ Do NOT reach into Blower unless Rotation Indicator has Stopped.

  • Page 9: Safety Signs

    1.5.3 When new components are installed, be sure that current safety signs are affixed to the replaced components. 1.5.4 New safety signs may be obtained from your authorized Exmark equipment dealer or distributor or from Exmark Mfg. Co. Inc. 1.5.5 Safety signs may be affixed by peeling off the backing to expose the adhesive surface.
  • Page 10 For Units with a 2 Post ROPS only PART NO. 103-6604 PART NO. 1-653554 LOCATION: Top of Blower LOCATION: Rear of Bags PART NO. 98-5954 LOCATION: Under Blower Cover For Units with a 2 Post ROPS only PART NO. 103-6605 PART NO.

  • Page 11: Specifications

    2. SPECIFICATIONS 2.1 DIMENSIONS 2.2.1 Overall unit length w/ Ultra Vac 44" Deck 91.76" (233.1 cm) 46” Deck 94.69” (240.5 cm) 48” Deck 91.76” (233.1 cm) 50” Deck 95.12” (241.6 cm) 52” Deck 93.00” (236.2 cm) 56” Deck 97.86” (248.6 cm) 2.2.2 Overall unit width w/ Ultra Vac 44"...

  • Page 12: Mowing

    3.2 MOWING 3.2.1 The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are clear of the mower deck before engaging the cutting blades. Set the throttle to “midway” position. Pull outward on the PTO switch to the “ROTATE” position.
  • Page 13 FIGURE 3 CAUTION POTENTIAL HAZARD ♦ The deck sheave will become very hot WHAT CAN HAPPEN ♦ Touching a hot deck sheave can cause severe burns. HOW TO AVOID THE HAZARD ♦ Allow the deck sheave to cool completely before removing the belt. 3.3.4 Pull the idler release handle and remove the belt from the upper groove of the deck sheave.

  • Page 14: Bagger Installation For Bagging

    3.3.7 Re-install the plastic belt cover and tighten the knobs. 3.3.8 Remove the hair pins and clevis pins holding the hood assembly to the mount weldment. 3.3.9 Lift the bag and hood assembly off the mount. 3.3.10 For units with a 2 post ROPS installed: Remove the hairpins and lift the front weight off of the mount plates.
  • Page 15 CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem. These items are required to drive on a public street or roadway. WHAT CAN HAPPEN ♦ Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury.

  • Page 16: Maintenance

    frame extends back between the rear wheels and serves as a stop for tipping backward. Having a full width ramp provides a surface for the frame members to contact if the unit starts to tip backward. If it is not possible to use one full width ramp, use enough individual ramps to simulate a full width continuous ramp.

  • Page 17: Periodic Maintenance

    3.4 PERIODIC MAINTENANCE FITTING INITIAL NO. of SERVICE LOCATIONS PUMPS PLACES INTERVAL 1. Blower Housing/Impeller Daily 2. Idler Bushings 25 hours 3. Bags Daily 4. Belts 50 hours 5. Muffler/Rear Frame Daily 6. Rear Screen Daily IMPORTANT: Before conducting any maintenance, shut off deck drive, stop engine and wait for all moving parts to stop.
  • Page 18 b) Inspect the belt for damage or wear. Replace belt with one of the following. 44” deck – PN 1-653332 46” deck – PN 1-653438 48” deck – PN 1-653333 50” deck – PN 103-0866 52” deck – PN 1-653438 56”...

  • Page 19: Tips And Troubleshooting

    5. TIPS AND TROUBLESHOOTING Your Exmark Ultra Vac has been designed to be the most productive bagging system on the market. The following tips have been collected to help you get the most out of your Ultra Vac right from the start.

  • Page 20: Warranty

    This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be...
  • Page 21 NOTES...
  • Page 22 SERVICE RECORD Date Description of Work Done Service Done By...
  • Page 24 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. ©2004-2006 EXMARK MFG. CO. INC. PART NO. 109-4196 Rev. A INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ®...

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