Exmark Ultra VAC QDS LAZER Z Operator's Manual
For lazer z, lazer z xp and lazer z xs models
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Also See for Ultra VAC QDS LAZER Z:
- Setup instructions (13 pages) ,
- Operator's manual (32 pages)
Related Manuals for Exmark Ultra VAC QDS LAZER Z
Summary of Contents for Exmark Ultra VAC QDS LAZER Z
- Page 1 For Ultra Vac Serial Nos. 510,000 & Higher (to fit Units 352,000 & Higher) Part No. 103-8854...
- Page 2 ♦ Keep off mower unless seat platform is provided. ♦ Keep others off mower. Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously.
- Page 3 (6) line items or less. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where applicable.
- Page 4 If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor. All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations.
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Page 5: Table Of Contents
TABLE OF CONTENTS Description Page 1. Safety Safety Alert Symbol ................1 Training ....................1 Preparation ................... 1 Operation................... 2-3 Safety Signs ..................4 2. Specifications Model Number and Required Accessories..........5 Dimensions................... 5 Bagging System ................... 5 3. Assembly Instructions Assembly Diagram................ -
Page 6: Safety
MAY result in minor or moderate injury. 1.2 TRAINING 1.2.1 Regard the Exmark Ultra Vac QDS as a piece of power equipment and teach this regard to all who operate this unit. 1.2.2 Before operating your Ultra Vac QDS, carefully read and understand this manual and the operator’s manual for your mower in their entirety. -
Page 7: Operation
1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, these factors are also dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. It is essential that all Operator Safety Mechanisms be connected and in operating condition prior to use for mowing. -
Page 8: Safety Signs
Safety signs may be affixed by peeling off the backing to expose the adhesive surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles. 1.4.6 Familiarize yourself with the following safety signs and instruction labels. They are critical to the safe operation of your Exmark Ultra Vac QDS. - Page 9 PART NO. 103-3507 LOCATION: Top of Blower PART NO. 1-653554 LOCATION: Rear of Bag PART NO. 103-6607 LOCATION: Top of Caster Weights & Top of Blower PART NO. 1-653558 LOCATION: Top of Idler Arm PART NO. 98-5954 PART NO. 103-6606 Cover LOCATION: Under Bearing LOCATION: Top of Front Weight...
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Page 10: Specifications
2. SPECIFICATIONS 2.1 MODEL NUMBERS AND REQUIRED ACCESSORIES: UVD60C The following accessories are required for installation: Unit Serial Number Required to Mount Ultra Vac QDS 60” Lazer Z 510,000 and Higher None Required 60” Lazer Z SN 352,000 – 509,999 103-7419- Kit, 05 UV to previous Lazer Z units 60”... -
Page 11: Assembly Instructions
3. ASSEMBLY INSTRUCTIONS – LAZER Z & LAZER Z XP 3.1 ASSEMBLY DIAGRAM Item Description Item Description (60/72) (60/72) Hopper Assembly 24 3/8 Whizlock Nut Upper Tube 25 3/8 Spring Disk Washer Lower Tube 26 Handle Mount #10-24 X .75 Screw 3 / 6 3 / 6 27 Belt Shield Stud... -
Page 12: Install Hopper Assembly
3.2 INSTALL THE HOPPER ASSEMBLY Lazer Z XP, Lazer Z XS and Lazer Z SN 510,000 & Higher units only (Lazer Z SN 352,000 – 509,999 units skip to section 3.2.9) NOTE: Units with a 2 post folding ROPS installed, the ROPS must be temporarily removed for installation of the Ultra Vac QDS. - Page 13 Lazer Z units SN 352,000 – 509,999 only (Lazer Z XP, Lazer Z XS, and Lazer Z 510,000 units skip to section 3.2.17): 3.2.9 When installing the Ultra Vac QDS onto a liquid cooled Lazer Z, the rear bumper plate must be removed. Remove rear bumper plate. Reattach the lower side bumper bars to the vertical “HOT”...
- Page 14 Secure using (8) 3/8-16 x 1.00 screws (Item 23), (8) 3/8 spring disk washers (Item 25) and (8) 3/8-16 whizlock nuts (Item 24). Make sure that the raised portion of the spring disk washer faces the head of the bolt. NOTE: On units with a ROPS installed, the lower front screw that attaches to the wheel motor channel must be left uninstalled.
- Page 15 FIGURE 3 LOWER ROLL BAR INSTALLATION 3.2.17 All units with a ROPS installed: Install the upper u-shaped section of the roll bar. (Reference Figure 4 for alignment and installation instructions below): a) Locate the latch pin assemblies (pin and hairpin connected with a lanyard). b) Install a 1/2-13 x 3 1/4 capscrew in the washer on the lanyard of each pin assembly.
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Page 16: Install Blower Assembly
FIGURE 4 UPPER ROLL BAR INSTALLATION 3.2.18 All Units: Tighten all the hardware that attaches the Ultra Vac mount to the machine frame. Start with the screws that hold the mount weldment to the rear of the unit and work forward. 3.2.19 All Units with a ROPS installed: Torque all lower roll bar hardware attached to the machine frame to 30-35 ft-lbs. - Page 17 FIGURE 5 Check blade bolt torque after completing this installation: For units with a 5/8-18x2 3/4 blade bolt, torque to 115-120 ft-lbs (156-163 N-m) For units with a 1/2-20x2 blade bolt, torque to 55-60 ft-lbs (75-81N-m) 3.3.7 Re-install the deck drive belt in the lower groove of the double sheave. Install the plug (Item 24) into the bore of the double sheave.
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Page 18: Assemble Tubes
3.3.11 Install the belt (Item 13) onto the blower by working it around the impeller sheave. 3.3.12 Mount the blower on the deck by sliding the mounting pin into the tube at the rear right corner of the deck. Swing the blower closed. Adjust the position of the front pin to engage the slot in the front of the deck. - Page 19 FIGURE 8 3.5.4 Drill 3/8” holes at the points marked. 3.5.5 For Lazer Z units without a ROPS: Open the floor pan and install four weight plates (Item 35) behind the front panel and one weight plate (Item 35) in front of the panel using the 5/16-18 x 1.75 screws, 5/16 washers and5/16-18 whizlock nuts (Items 36, 37, and 38).
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Page 20: Install The Caster Weights
FIGURE 10 Lazer Z units SN 440,000 and higher: 3.5.8 Locate the position of the mounting holes by aligning the template (P/N 103-5865) on the front face of the floor pan as shown in Figure 11. Clamp the template in place. -
Page 21: Adjustments
3.7 ADJUSTMENTS: Your Ultra Vac QDS was adjusted at the factory to operate properly. However, there are three basic adjustments that can be made, should your unit require them: 3.7.1 Door closing: The closing of the door is controlled by the two hinge links (Figure 13 –... -
Page 22: Operation
4. OPERATION: 4.1 PRE-START 4.1.1 Read the operator’s manual for your mower and familiarize yourself with all controls before operating the machine. Make sure that you understand the controls, their locations, their functions, and their safety requirements. 4.1.2 Ensure the blower, belt cover, door mesh, tube and hopper are in good condition, properly attached, and latched. - Page 23 FIGURE 14 DISCHARGE CHUTE INSTALLATION 4.3.7 Re-install the plastic belt cover and tighten the knobs. 4.3.8 Disconnect the handle link from the actuation arm on the hopper. Connect the link to the arm on the handle mount for storage during side discharge operation. 4.3.9 Remove the hair pins and clevis pins holding the hopper assembly to the mount weldment.
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Page 24: Transporting
4.4 TRANSPORTING 4.4.1 Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake and block wheels. Securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as required by law. -
Page 25: Maintenance
Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15°. A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck. -
Page 26: Adjustments
5.1.4 Door cloth mesh: Service Interval: Daily. Inspect the cloth mesh for wear, tears, or damage. WARNING POTENTIAL HAZARD ♦ Under normal use the cloth mesh will deteriorate and wear. Objects could exit through worn cloth mesh at high speeds. WHAT CAN HAPPEN ♦... - Page 27 They should easily “wiggle”. 6. Tips and Troubleshooting Your Exmark Ultra Vac has been designed to be the most productive bagging system on the market. The following tips have been collected to help you get the most out of your Ultra Vac right from the start.
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Page 28: Warranty
This warranty extends only to replace or adjust any part manufactured by Exmark and found turf equipment operated under normal conditions. You by us (in the exercise of our reasonable discretion) to be... - Page 29 NOTES...
- Page 30 NOTES...
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Page 31: Service Record
SERVICE RECORD Date Description of Work Done Service Done By... - Page 32 GRASS CATCHER MICRO-MULCH SYSTEM STEERABLE SULKY SULKY HITCH KIT TURF STRIPER Check us out on the Web: www.exmark.com ©2000-2004 EXMARK MFG. CO. INC. PART NO. 103-8854 INDUSTRIAL PARK BOX 808 (402) 223-6300 BEATRICE, NE 68310 FAX (402) 223-5489 ® ®...
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